Flexible web rollout is the crucial step in intercepting incoming targets. The traditional hexagonal webbing ejection is carried out by detonating charge, which leads the traction body to eject the flexible webbing ejected directly from the storage webbing launcher, and the overload of the webbing and incoming targets is used to entrap incoming targets. The deployment mode of the new space flexible web is realized by rifling common cavity firing. The firing pin triggers the primer to drive the propellant to detonate, and then the propellant is detonated. The six traction bodies are ejected from the launch inner tube. The six traction bodies fly under the action of centrifugal force to drive the deployment of the new space flexible web. The new space flexible web detonates the loaded EFP warhead under the rising section’s instantaneous “concave” web posture. It forms a high-energy jet to blast and intercept the incoming target.
5.1. Analysis of the Traditional Rope Web Unfolding Process
In the traditional rope web launching and deployment simulation model, the shape of the mesh body adopts a hexagonal structure of the same size as the new space flexible web; The hexagonal length is 2.5 m, the grid element is a conventional quadrilateral element, the unit is 0.4167 m × 0.4167 m, and the web rope is a circular cross-sectional flexible rope with a diameter of
, as shown in the figure in
Figure 2 above. The flexible web rope is launched and pulled by six pullers, which are reduced to six cylinders with a diameter of 0.1 m and a height of 0.2 m on the bottom.
Because of the dynamic characteristics of sizeable nonlinear deformation of the mesh rope, the flexible mesh rope is set by LINK167-unit, considering that among the many element types such as BEAM, SHELL, and SOLID, the LINK167 unit [
18] is similar to the spring-unit and is only subjected to axial tension. Improper selection of the unit type will lead to incorrect solution results. The initial model is the complete unfolded state of the figure in
Figure 2 above, and then the initial unfolded state is changed to the specified receiving state by speed control. Because the folding process of the web rope is complicated and the web attitude of the receiving state is difficult to be characterized, we therefore simulate the receiving state of the actual web rope before launching, employing an instantaneous receiving attitude of the flexural rope movement under speed control, and then export the element information and nodal information of the model through the output command in LS-PREPOST processing, modify the K information of the initial fully extended model, and reset the initial emitting velocity to conduct a simulation. The model processing is shown in
Figure 8 below.
After the model processing, 22,976 NODE messages were generated from the traditional rope web model in the receiving state. Gravity was set along the Z-axis, and air resistance was achieved by damping. These are considering that this chapter focuses on the simulation process of the traditional rope web, topological rope web, and a new type of space flexible web flying along the Z-axis, comparing and analyzing the dynamic characteristics of the new type of space flexible web. Therefore, the Z-direction launch initial velocity of six tractors is set to 50 m/s in line with the actual speed, and the X-direction and Y-direction are set separately according to the different positions of the six tractors, each tractor body’s X- and Y-direction combined speed is 50 m/s so that the object can be formed in the air for a short period. The simulation run time can be taken into account in the study of the traditional roping deployment process.
In the finite element model of
Figure 8 above, the traction body is set to rigid body PART, and the web rope is set to flexible body PART. The connection between the two is defined by the keyword *CONSTRAINED_EXTRA_NODESD. The parameters of the simulation material for the flexible web rope and the traction body are set out in
Table 2 and
Table 3 below:
Due to the significant flexible deformation problem, the solution time of the model is long, and the non-convergence is easy to occur. After solving the problem, the simulation process of projectile deployment of conventional symmetric structure flexible mesh rope is shown in
Figure 8 below.
Figure 9a–h represent eight typical instantaneous poses during the unfolding of the rope net. It was observed that the rope web experienced about 0.12 s from the folding and receiving state to the expansion and forming of the rope to the maximum area.
According to the above traditional rope web ejecting process, mainly around the axial force of the rope web, rope deformation, and traction body (and web rope) of the movement of the analysis is shown in
Figure 10 below, and diagrams a to f depict the forces on the webbing at six instantaneous moments. Because of the high initial launch velocity, the tractor rope attached to the six tractors was the first to receive traction. The axial tensile peak value of the entire tether was concentrated at the tractor at the start of the launch, and the maximum axial tensile value of the traditional tether web was 4.348 × 10
4 N at the bottom of the 0.155 s during the launch. As the rope webbing unfolds under the tractor, the force state changes and the web webbing unfolds in an undulating jittery state, as shown in c–e in
Figure 10.
When the rope web is unfolded to the maximum area, the rope tenses, the traction body and the rope web shrink under the action of tension, the web surface appears slack, and the middle part of the rope force decreases, as shown in
Figure 10f. The overall spread area of the rope web decreases gradually, and then after a short distance, the rope web loses its upward momentum and starts to fall under the action of gravity. In the unfolding process of the traditional rope web, the maximum deformation of rope segment elements at different positions of the rope web appears on the traction rope, and the maximum value is 4.267 m. The closer you are to the center of the regular bottom of the web, the less distortion there is.
In order to further explore the dynamic mechanical behavior of conventional flexible rope, the simulation results are analyzed by selecting the traction body feature points and four feature points of the traditional rope web.
Figure 11 below shows the traction rope feature point A, the center feature point B at the bottom of the traditional rope web, the intersection point C of the outer line of the traditional rope web, and the internal feature point D of the traditional rope web are shown in
Figure 11 below.
According to Figure a of
Figure 12 below, an analysis of the corresponding velocity curve of traction body feature points, the initial towing speed is 71 m/s. Near the 0.14 s moment, the towing speed decreases and then increases. Combined with the corresponding simulation process, rope webbing unfurls to the maximum area near the time. Under the action of axial tension between the rope lines, the traction body and rope web begin to shrink, and the speed of the traction body decreases. At this time, the speed of the rope web is greater than the speed of the traction body; moving it up the Z-axis, the velocity value of the traction body increases, and then the velocity value decreases gradually.
As can be seen from the analysis of the b figure in
Figure 12 below, the initial velocity at the four characteristic points of the traditional rope web is 0 m/s. After ignition and launch, the velocity of the points begins to increase sharply and oscillate constantly, and the general trend appears to increase and then decrease. Looking at the initial ascent of the A, B, C, and D four-point correspondence curves, we can see that the C-point correspondence curves rose the fastest, followed by D-points, and B-points rose the slowest. The maximum velocity of the four feature points appears at 0.09 s of the corresponding curve of the B-point, at which point the B-point velocity value reaches 100.74355 m/s. It can be seen from the simulation process in
Figure 8 that this time is in the rising stage of the rope web ejection deployment. Now, the maximum size of the fully deployed web rope is near. The surrounding web rope drives the web rope near point B at the bottom of the rope to move up along the Z-axis. At this time, the speed value of the surrounding web rope starts to drop, and the peak value of the speed at point B lags behind other points of the rope web.
As shown in
Figure 13 below, the initial displacement of the traction body is 0 m in all directions, and the displacement of the characteristic points of the traditional rope web increases gradually in the unwinding state, and the corresponding displacement of the characteristic points of the rope web increases in the order of distance from the traction body. According to an observation in
Figure 13b, the bottom characteristic point B of the rope web corresponds to the Z displacement near 0.149 s, and a significant downward section begins from 7.066 m. Combined with the expansion process figure in
Figure 9 above, the bottom central point B of the rope web moves to the top of the overall web rope. The tensioning of the web rope causes the displacement to decrease under the tensile force of the surrounding web rope, near 0.155 s. The characteristic point B of the web moves to the lower part of the overall web, and the displacement increases. With the decrease in the velocity of motion after ejection, the displacement curve change gradually flattened in the process of unfurling. According to the displacement curve, the altitude of the traditional rope web under this condition is 9.048 m. It is not difficult to observe the b-graph curve and find that in the maximum displacement during the test direction (Z-direction) expansion, point B at the bottom of the rope web > point D inside the rope web > point C, where the outside line intersects > point A of the tow line.
5.2. Analysis of Expansion Process of Topological Rope Web
In the pre-processing of the launch deployment simulation of the new space flexible web with the topological tether web (from now on referred to as the topological rope web), the same parameter settings are adopted as those of the conventional flexible rope web, including material model, element type and initial launch velocity, etc. The difference between the two is only in the form of a topological structure. When setting its firing muzzle velocity, the firing muzzle velocity of the six tracers in the Z-direction is set as 50 m/s consistent with the deployment of the traditional rope web. The combined velocity in the X-direction and Y-direction is set as about 50 m/s so that the research object can quickly be deployed and formed in the air.
Figure 14 below shows the initial attitude of the fully extended topological rope web simulation model output-related element and nodal information aftermath simulation model to simulate the reception attitude of topological rope webs in a storage grid launcher. The model contains 29,917 nodes and the parameters of the traction body are entirely consistent with those of the conventional web. The hexagonal side length is 2.5 m and the fully open area is about 32.48 m
2.
The expansion process of the topological rope web is shown in
Figure 15 below, and
Figure 15a–h reflect eight typical poses in the unfolding process. It is found that the attitude change of the topological rope web is similar to that of the traditional rope web in overall appearance and the time to reach the maximum unfolding area is about 0.14 s after launch, which is slightly later than that of the traditional rope web. By analyzing the posture of the topology rope web at different times, it can be found that the deformation of the inner hexagonal topology element is smaller than that of the surrounding connection rope, which plays a specific role in supporting the stability of the local web type.
As shown in
Figure 16 below, the unfolding process of the topological rope web and the partial descent process after reaching the highest point are shown in
Figure 16a–g. The tension changes of rope segments along the direction of rope segments at six different times are selected. As can be seen from the force cloud diagram at six representative moments, the tension of the rope segments showed a uniform change in the annular direction with the continuous unfolding and forming of the topological rope web along the
Z-axis. Taking the geometric center at the bottom of the topological rope web as the reference point, the tension values of the rope segments showed a wave-like distribution law of “size staggered” along the radial direction. In the whole process of launching and unfolding the topological rope web, the maximum tension of the rope segment appears at the position of the rope segment on the traction rope at 0.140 s, which is about 7.254 × 10
4 N. At this time, the topological rope web is fully expanded or close to fully expanded, the rope segment is tensioned, and the axial force is higher than the other five typical moments.
In order to further discuss the dynamic characteristics of the topological rope web, the characteristic points of the traction body and four characteristic points of the topological rope web are selected to analyze the simulation results, as shown in
Figure 17 below. The four characteristic position points of the topological rope web are the traction rope characteristic point A, the hexagonal edge line corner point B at the bottom of the rope web, the hexagonal edge line corner point C at the intersection of the outer edge line of the rope web, and the rope characteristic point D inside the rope web.
As shown in
Figure 18 below,
Figure 18a represents the velocity variation curve of the traction body in each direction during the launch and expansion process, Figure b shows the curve of the resultant velocity of four characteristic points of the topological rope web. Based on the analysis of the curve variation law in the figure, it can be seen that the initial velocity of the traction body is the same as the initial launching velocity set by the traditional rope web, which is 71 m/s. The initial velocity value of each characteristic point of the flexible rope in the topological rope web is 0 m/s. It is found that the velocity curve of the traction body in the X-, Y-, and Z-directions and the resultant velocity direction is the same as that of the traditional rope web. For the four characteristic positions of the topological rope web, the peak velocity appears at the bottom characteristic point position, reaching 116.132 m/s, which is higher than the peak velocity of the traditional rope web. In addition, when the 0.12 s flexible mesh approached or reached the maximum expansion area, compared with the traditional rope mesh, the vibration frequency and amplitude of the velocity curve of the topological rope mesh were lower than those of the traditional rope mesh, and the velocity curve corresponding to the bottom feature of point B is particularly pronounced. It can be seen that the structural stability of the topological rope web is better than that of the traditional rope web under the same working conditions.
As shown in
Figure 19 below, in the topological rope web displacement change curve, the traction body’s displacement change in the X-, Y-, Z-, and sum directions is consistent with that of the traditional rope web. According to the resultant displacement and Z-displacement in Figure a, in this case, the flying height of the traction body is about 5.7 m, which is slightly smaller than that of the traditional rope web. According to Figure b, it can be seen that the Z-direction displacements of points A, C, D, and B have changed successively, which also reflects the sequence of motion of each characteristic position of the rope web. According to the analysis of the a and b figures, compared with the traditional rope web, the maximum displacement of the traction body is the same within 0.5 s after launch, which is about 6 m. At 0.5 s, the traction body reaches the highest position, and the displacement of each feature point has entered the platform segment, which is in the oscillation process at the highest position. At this time, the displacement of the flexible mesh rope is still rising gradually, and the deployed position is higher than the plane of the traction body point. The peak displacement of each characteristic point of the topological rope web is higher than that of the traditional rope web and the peak displacement of the bottom part of the topological rope web is nearly 12 m.
5.3. Analysis of the Expansion Process of New Space Flexible Web
A new space flexible web based on the principle of “shot blasting goal” interception, based on the topological rope web structure was improved. The web twine node connected by the canopy and the canopy fixed to the EFP high-energy warhead becomes a directional-shaped jet to hit the target to intercept. Because of the main research on the expansion of new space flexible web, the EFP warhead is replaced by a homogeneous aluminum alloy cylindrical rigid body, which is only considered the counterweight. Therefore, the modeling process is also different from the traditional rope web and topological rope web.
The topology structure and model processing of the simulation model of the new space flexible web expansion is shown in
Figure 20 below. The outer part of the web adopts a hexagonal structure of the same size as those above two pure flexible rope webs; the outer length is 2.5 m and the canopy adopts a regular hexagon with a side length of 0.14 m and thickness of 0.01 m. The size of the EFP warhead adopts a cylindrical structure consistent with the actual specimen, the diameter of the bottom surface is
, the height is 66 mm, and the web rope is a flexible rope with a diameter of
. In order to improve the flight stability of the new space flexible web, a double wire structure is used to connect the canopies, which is consistent with the topological rope web. The web rope of the new space flexible web adopts a LINK167 unit, consistent with the above two pure flexible rope webs. The canopies of the web rope node are represented by a SHELL unit, and the SOLID unit represents the EFP high-energy warhead.
Regarding contact settings, the contact between the traction body and the wire and between the EFP warhead and the canopy belong to the connection between the rigid PART and the flexible PART. In the simulation model, some nodes on the wire are defined as particular nodes on the traction body using the keyword *CONSTRAINED_EXTRA_NODES. Similarly, some nodes on the canopy are defined as particular nodes of the EFP warhead. The connection between the canopy and the web rope is defined as the connection between flexible bodies.
The critical word *CONSTRAINED_NODAL_RIGID_BODY is used to bind the connection point of the web rope LINK167 unit and the nine points around the connection point of the umbrella SHELL unit and set it as the rigid node body. The preprocessing of the new spatial flexible web model is complicated, especially in the setting and control of the contact. An unreasonable setting will lead to the hourglass problem and negative volume.
After the establishment of the model by displacement control, the first process of the fully unfolded state of the new space flexible web in
Figure 20 is simulated, folded into the storage state shown in the intermediate model, and then the unit and node information is extracted. After modifying the K file in the initial expansion state, the second process is simulated. The model contains 117,444 units. In addition to the above introduction, the parameter setting is consistent with the structure of the two pure flexible rope webs. The material parameters of the umbrella and EFP combat departments are shown in
Table 4 and
Table 5 below:
The simulation process of the expansion of the new space flexible web is shown in
Figure 21 below,
Figure 21a–h show eight typical poses in the process of “launch-unfold-fully unfold-partial retracement of the web.” According to
Figure 21a–f, it takes about 0.162 s for the new space flexible web to go from its folding storage state to unfolding to the maximum area. The unfolding time is longer than the two pure flexible rope web structural models above. By observing the detailed structural features of the new type of space flexible web at different moments, it was found that the existence of an umbrella coat unit can improve the flatness and stability of the local rope web structure of the new space flexible web, which plays a vital role in the rope support and the fixation of the EFP warhead.
Observation of
Figure 22 shows that in the expansion process of a new type of space flexible web, the force of radial web twine is more significant than ring web twine, and early on, most of the ring web twine is in a flabby condition. The axial tension peak of the new space flexible web continuously circulates in the radial mesh according to the law of “upper mesh rope--lower mesh rope--upper mesh rope.” By analyzing the tension cloud diagram, it can be seen that when the deployed area of the rope web reaches 86% of the maximum open area, the axial tension value of the overall circular mesh is gradually greater than that of the radial mesh. The maximum tension value of the rope segment of the new spatial flexible mesh appears at the position of the traction rope at 0.171 s, which is about 5.113 × 10
4 N, and the peak time is later than that of the traditional rope web and the topological rope web. The overall variation law is consistent with the two pure flexible mesh rope structure models. Moreover, due to the high velocity in the XY plane, the EFP warhead, the canopy, and the web rope in the middle of the ring are squeezed in the radial direction with the force transfer between the web ropes during the launch and lift off.
The dynamic characteristics of the traditional rope web and topological rope web are compared and analyzed. A total of five characteristic points of the traction body and a new space flexible web interception unit are selected to analyze the simulation results, as shown in
Figure 23 below. Among them, the four feature points of the new space flexible web are the traction rope feature point A, the hexagonal edge line corner point B at the bottom of the EFP, the hexagonal edge line corner point C at the intersection of the outer edge line of the rope web, and the rope inside the rope web feature point D.
As shown in
Figure 24 below, the velocity values of the three directions of the traction body X, Y, and Z are 43.3 m/s, 25 m/s, 50 m/s, respectively, and the resultant velocity of the three directions is 71 m/s. The variation trend of the velocity curve of the traction body is consistent with the traditional rope web and topological rope web mentioned above. Since the main body of the rope web of the new space flexible web is directly connected to the traction body through the traction rope, the movement of the EFP rope segment unit and the change of the web type will affect the speed change of the traction body during the expansion process. Compared with the traction body, the development process of the velocity value of the flexible web is messy during the unfolding process of the new space flexible web. After the initial steep increase in each characteristic point of the flexible web, the overall trend of the velocity value of the flexible mesh is decreasing. By observing
Figure 24b, it can be seen that the characteristic points at the bottom of the new space flexible web experience a steep increase at 0.06 s, and the maximum velocity of 103.988 m/s appears at 0.162 s. Combined with the unfolding process of
Figure 21, it can be seen that at this time, the new space flexible web is approaching the time of complete unfolding, and the mesh rope is also oscillating from inside to outside. At this point, the bottom feature B is “swung” to the peak velocity by the surrounding mesh rope.
According to the analysis of
Figure 25 below, in the displacement change curve of the new space flexible web, the displacement changes of the traction body in the X-, Y-, Z- and resultant directions are consistent with those of the conventional web. According to the Z-displacement in Figure a, the flight height of the traction body under this condition is 5.62 m, which is smaller than that of the traditional rope web and higher than that of the topological rope web. However, the three are close to each other. According to Figure b, it can be seen that the displacements of points A, C, D, and B have changed successively, which also reflects the sequence of motion of each character’s position on the rope web. According to
Figure 25b, the flight height of the rope at the bottom of the new space flexible web > the inner rope > the edge rope > the traction rope. It can be seen that when the new space flexible web reaches the highest position in the air, the web bomb as a whole presents an upward bulging “convex” posture, and the maximum flight height is 9.028 m.
5.4. Simulation Comparison Analysis
By observing traditional rope web, topology rope web, and new space flexible web in the Z-direction displacement and speed curve of flexible web twine we found that spread and velocity in the process of three kinds of flexible web peak displacement are at the bottom of the web feature point B, therefore, the B points near the exact location of the unit were analyzed, and the rope tension variation curve is shown in
Figure 26, as follows:
By analyzing the rope segment tension curves in
Figure 26, it can be seen that all three kinds of rope webs present irregular oscillatory changes. The rope segment tension amplitude of traditional rope webs is >topological rope webs >new space flexible webs. The maximum tension of traditional rope webs is 67,636.055 N, while that of topological rope webs is 39,191.887 N. The maximum tension of the rope segment of the new space flexible mesh is 34,273.666 N.
Rope webs with three different flexible structures are typical multi-body systems that experience a large range of motion and large deformation coupling, and the internal constraints of the systems are complex. After the initial speed of the traction body is set, the unfolding process of the flexible rope web in the air is uncontrolled. By comparing and analyzing the dynamic evolution process of the traditional rope web, topological rope web, and new space flexible web, the following conclusions can be obtained:
- (1)
In terms of the unfolding time of the rope web, the unfolding time of the conventional flexible rope web is about 0.12 s, and the unfolding time of the topological rope web is about 0.14 s. The unfolding time of the new space flexible web is longer than the above two kinds of flexible rope webs. In the example, the new space flexible web needs about 0.162 s from the beginning to the entire unfolding state. It indicates that the new space flexible web has a longer time to maintain the “concave” posture suitable for interception than the traditional and topological rope webs and has better shape preserving property. In the actual process of intercepting the incoming target, the new space flexible web intercepts the space–time window more significantly, and the fault tolerance rate is higher.
- (2)
In terms of the traction body and the motion of the flexible web, the topological structure of the new space flexible web is similar to that of the topological rope web. The displacement of the two webs is more significant than that of the conventional flexible web, and the flight height of the two webs is higher, up to 11.624 m. In addition, under the same simulation parameter settings, the displacement of the topological rope web and the new space flexible web is at a slowly rising plateau before 0.5 s, when the traditional rope web has begun to fall significantly.
- (3)
In the changing aspect of the web type of the rope web, as a kind of flexible rope web with a more complex structure, the new type of space flexible web changes evenly during the expansion process, and the new type of space flexible web has the same jitter expansion rule as the traditional rope web and topological rope web, no web twine coil, and mixed and disorderly phenomena occurred. The new type of space flexible web canopy on the stability of the web type and EFP warhead fixed support play an important role as it can ensure that the EFP warhead can intercept the incoming projectile body in an optimal posture under the appropriate space–time window.
- (4)
As for the rope segment tension of the rope web, according to
Figure 26, the rope segment tension amplitude of the new space flexible web is much smaller than that of the traditional rope web and the topological rope web, and the average rope segment tension is around 7500 N, which is also smaller than that of the other two kinds of rope web, indicating that the new space flexible web structure has good mechanical properties.