Current Issues and Questionnaire Survey of Cold Weather Concreting in Mongolia
Abstract
:1. Introduction
2. Current Situation in Mongolia for the Cold Weather Concreting
2.1. Climatic Condition
2.2. Construction Sites
2.3. Cement Suppliers
2.4. Labor Demand
3. Existing Norms and Regulations
4. Outline of Questionnaire Survey and Interview with Mongolian Companies
5. Results and Discussion
5.1. Sufficiency of Mongolian Norms
5.2. Whether They Execute Concrete Work during the Winter
5.3. Definition of Border of the Cold Season for Concreting
5.4. What Items Should Be Included in Mongolian Norms
- Detailed methodology for the quality control when execute concrete works during the winter season;
- Any new methodologies which can protect concrete from freezing, thereby construction work can be continued in cold seasons. For example, proper way to using a protecting cover, proper way to using internal and external heating, using admixtures etc., have been pointed out;
- Possible method to use the architectural hybrid systems combined with prefabricated concrete elements.
6. Conclusions
- Due to the climatic conditions of Mongolia, the available time for concrete work is extremely short. Therefore, construction companies often execute the concrete work in the cold season. It is anticipated that the strength of concrete does not reach to the target strength and low-quality buildings are often built;
- This study shows that continuation of construction in cold seasons is important in reducing seasonal unemployment;
- Mongolian temperature fluctuations are very high in spring and autumn. As a result, many freeze–thaw cycles can occur during the casting and the strengthening of concrete structures;
- All respondents insisted that there is an insufficiency in consensual Mongolian norms for cold weather concreting due to lack of detailed methodological guidelines and rules in the existing norms;
- This survey revealed that there is a large inconsistency among the stakeholders when defining the border of the cold season for concreting. However, the survey revealed that the construction works are executed at temperatures between −10 °C and −20 °C, without taking appropriate actions which should be taken for concreting in cold weather.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Appendix A
No | Characteristics | Amount | Testing Method |
---|---|---|---|
1 | 2 | 3 | 4 |
1 | Cast-in place and precast
From B7.5 (M100) to B10 (M150) From B12.5 (M179) to B25 (M350) B30 (M400) or higher
| Not less than 5 MPa Should be obtained following percent of design strength: 50 40 30 70 80 Add chemical additives until obtain 20 percent of the design strength before freeze | It should be written on the work record sheets according to MNS 1272:99. Concrete strength shall be tested according to MNS1920:99; MNS3322:91; MNS 3323:91; MNS 4113:91 |
2 | Required strength for applying load to structure | 100% of design strength | |
3 | Water and concrete mixture temperatures after mixing:
| Water and mixture temperature shall not exceed 70 °C and 30 °C, respectively. Water and mixture temperature shall not exceed 60 and 30 °C, respectively. Water and mixture temperature shall not exceed 40 and 25 °C, respectively. | Measure and record in work records sheet twice per shift. |
4 | Concrete temperature after pouring into mold, when starting heating:
| To be decided by technological calculations, but not less than 5 °C. Should be more than 5 °C from concrete freezing temperature | To be measured at locations specified in WEP and TC and it should be written on the work record sheets. |
5 | Temperature requirements for the heat treatment:
| To be determined by technological calculations, but cannot exceed the following °C: 80 90 | To be measured every 2 h on the first day. Not less than twice per shift for the following 3 days and after heating is stopped. To be measured daily afterwards. |
6 | Temperature increasing speed during the heat treatment:
5 to 10 10 or more joint concrete | No more than the following °C per hour: 5 10 15 20 | To be measured every 2 h and it should be written on the work record sheets. |
7 | Temperature decreasing after heat treatment:
5 to 10 10 or more | By technological calculation No more than 5 °C/h No more than 10 °C/h | To be measured every 2 h and it should be written on the work record sheets. |
8 | Temperature difference between structure surface and environment air, when reinforcement coefficient is 1 to 3 or more than 3:
5 or more | No more than 20, 30, 40 °C No more than 30, 40, 50 °C | To be measured every 2 h and it should be written on the work record sheets. |
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No | Description | Mongolian Norm (BNbD52-02-05) | ACI Guideline (ACI 306 R-16) | AIJ Guideline |
---|---|---|---|---|
1 | Year of establishment | 2005 | 1965 | 1978 |
2 | The latest revision | Not revised | 2016 | 2010 |
3 | Definition of cold season | Daily average temperature is 5 °C or daytime temperatures do not exceed 0 °C | When the air temperature is/will be below 4 °C during the protection period | 1. Daily average temperature is 4 °C or less 2. Total cumulative temperature M91 is below 840°D·D |
4 | Calculation of maturity | Not specified | * | . ** |
5 | Length of protection period for concrete placed during cold weather | Not specified | Recommendations have given according to service condition and type of concrete based on the maturity | The curing period is specified that concrete will avoid initial freezing and necessary strength is obtained based on the maturity |
6 | Required strength to prevent concrete from early-age freezing | More than 5 MPa | At least 3.5 MPa | More than 5 MPa |
7 | Calculation of mixture temperature | Not specified | A mathematical formula has been introduced | A mathematical formula has been introduced |
8 | Temperature loss during delivery | Not specified | Several mathematical formulas have been introduced, considering difference of agitator trucks | A mathematical formula has been introduced. |
9 | Curing following the protection period | Surface temperature dropping rapidly should be prevented | Unnecessary to provide measures to prevent surface desiccation as long as the air temperature remains below 10 °C, and the relative humidity is greater than 40 percent | It should be avoided the surface temperature of the concrete to drop rapidly due to end of curing and the removal of the formwork |
10 | Admixtures for cold weather | Recommended to use, but not specified | Accelerating admixtures containing CaCl2, nonchloride and admixtures for depressing the liquidus temperature point of concrete mixing water to −5 °C have been recommended. | AE (air entrainment) agents, AE reducers or high-performance AE reducers must be used for the durability, AE water reducer accelerator or hardening accelerating admixtures have been recommended |
11 | Rapid setting cements | Not specified | Modified Portland cements and other inorganic cements which can set and achieve rapid strength development at ambient temperatures of −7 °C are pointed. | Ordinary or High early strength Portland Cement is used as a standard. |
9 | Cold Weather Concreting Technology |
---|---|
9.1 | This norm should be followed when daily average temperatures are lower than 5 °C and daytime temperatures do not exceed 0 °C |
9.2 | When casting concrete in the cold weather condition, work execution program (WEP) and technological card (TC) must be developed and following special technologies should be included:
|
9.3 | Appropriate measures shall be considered to prevent frost formation between the concrete base and newly cast concrete. When using massive embedment or reinforcing bars bigger than 24 mm, it is necessary to pre-heat the steel parts above 0 °C, when the air temperature is below −10 °C. Concrete temperature should be higher than 45 °C and additional compaction around the steel joints are also required. Compaction time of concrete mixture should be increased by 25% from summertime concrete. |
9.4 | When using the electric heating method, take caution to avoid uneven heating caused by excessive concentration of reinforcement bars when casting rigid joints of frame structures. Irrespective of the utilized curing method, concrete surface should be covered with insulation material as soon as the casting process is completed. |
9.5 | To accelerate the concrete strengthening of infilled concrete piles poured into permafrost, use anti-freeze compound additives. |
9.6 | When selecting the concrete casting method for winter season, attachment 4 a shall be followed. |
9.7 | The samples, taken from the concrete structure for strength tests must be cured in the same environment. Frozen sample shall be kept in 15–20 °C temperature from 2 to 4 h before testing. For the evaluate the final strength of concrete, concrete strength shall be determined at the hardening stage (7, 14, 28, 60, 90 days) using the concrete specimens executed in cold condition or frozen soil. |
9.8 | General requirements for cold weather concrete are shown in Table 10 b. |
Type of Structure | Minimum Ambient Air Temperature (°C) | Concrete Casting Method |
---|---|---|
Reinforced concrete monolithic foundations when surface modulus is less than 3 | −15 | Insulation |
−25 | Admixtures to accelerate hardening | |
Building and equipment foundations as well as solid walls when surface modulus is 3 to 6 | −15 | Insulation and cold weather admixtures with plasticizer, Admixtures to accelerate hardening |
−25 | heating molds, preheating the concrete mix | |
−40 | heating molds, heating the corners and special places | |
Columns, beams, pile foundations, walls, and slabs when surface modulus is 6 to 10 | −15 | cold weather admixtures with plasticizer, Insulation, heating molds, Induction method for preheating the concrete mix |
−40 | Heated molds, covering with heated cover, Cold weather admixtures | |
Floors, partition walls, floor slabs, and thin-walled structures when surface modulus is 1 to 20 | −40 | Heated molds, covering with heated cover, Cold weather admixtures |
Item | Category of Entity | Total | ||||
---|---|---|---|---|---|---|
Construction Company | Precast Concrete Company | Ready-Mixed Concrete Company | Consulting, Non-Governmental Entity, Government Entity | |||
Number of entities | 6 | 3 | 5 | 3 | 17 | |
Number of respondents | Director | 3 | 1 | - | 2 | 6 |
General engineer | 2 | 2 | - | - | 4 | |
Engineer | 1 | - | 5 | - | 6 | |
Specialist | - | - | 1 | 1 |
1 | Can quality of concrete be controlled/perform concreting same as the other seasons during winter season? |
2 | How do you decide start and end of the winter season? |
The average temperature is below 5 °C | |
The lowest temperature is below … °C | |
According to calendar from … to … | |
Other (please write below the methods if you reply other) | |
3 | Do you sell concrete/execute concrete works/allow concrete works during winter season? |
4 | Why do you sell concrete/execute concrete works/allow concrete works during winter season (more than one answer is allowed)? |
We receive purchasing orders from our customers | |
Our construction couldn’t be finished as scheduled | |
Available construction time per year in Mongolia is too short | |
Construction labor force is not enough in other seasons | |
We need to employ our workers for whole year | |
Other (please write below the reason if you reply other) | |
5 | If No, what is the reason (more than one answer is allowed)? |
Concreting is impossible due to freezing of concrete during mixing/transporting/casting/ finishing | |
Strength development is very much depended on ambient temperature | |
Durability of cold weather concrete is uncertain | |
No reliable guidelines exist (The current norms and regulation in Mongolia are not sufficient to work in winter season) | |
No merit of cost-wise, because additional countermeasures are required | |
No purchasing orders receive | |
Other (please write below the reason if you reply other) | |
6 | What standard do you use for cold weather concreting? |
Mongolian norms and regulations for the cold weather concreting | |
We use international norms and regulation. Which international norms and regulations do you use? (Please write below the name) | |
7 | Do Mongolian norms and regulation sufficient for the cold weather concreting? |
8 | Why do you think Mongolian norms and regulations are not sufficient for the cold weather concreting? |
9 | What are the following things you do during cold weather concreting (more than one answer is allowed)? |
We monitor weather forecast | |
We monitor the inside temperature of concrete | |
We monitor the ambient temperature | |
We protect concrete from freezing at the early age | |
We do special curing for concrete | |
We do special concrete during winter season | |
We do nothing special | |
10 | What do you expect as necessary for improving cold weather concreting? (Please write below your opinions) |
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Narantogtokh, B.; Nishiwaki, T.; Pushpalal, D. Current Issues and Questionnaire Survey of Cold Weather Concreting in Mongolia. Buildings 2022, 12, 1262. https://doi.org/10.3390/buildings12081262
Narantogtokh B, Nishiwaki T, Pushpalal D. Current Issues and Questionnaire Survey of Cold Weather Concreting in Mongolia. Buildings. 2022; 12(8):1262. https://doi.org/10.3390/buildings12081262
Chicago/Turabian StyleNarantogtokh, Bayarjavkhlan, Tomoya Nishiwaki, and Dinil Pushpalal. 2022. "Current Issues and Questionnaire Survey of Cold Weather Concreting in Mongolia" Buildings 12, no. 8: 1262. https://doi.org/10.3390/buildings12081262
APA StyleNarantogtokh, B., Nishiwaki, T., & Pushpalal, D. (2022). Current Issues and Questionnaire Survey of Cold Weather Concreting in Mongolia. Buildings, 12(8), 1262. https://doi.org/10.3390/buildings12081262