Utilization of Different Forms of Demolished Clay Brick and Granite Wastes for Better Performance in Cement Composites
Abstract
:1. Introduction
2. Materials and Methods
2.1. Materials
2.2. Mix Proportion and Specimen Preparation
2.3. Test Methods
3. Results and Discussion
3.1. Flow
3.2. Compressive Strength
3.3. Flexural Strength
3.4. Ultrasonic Pulse Velocity
3.5. Drying Shrinkage
4. Conclusions
- The effect of the application of RG and RB on cement mortar depends on the material forms in which the wastes are processed. With optimal forms and mix proportions, even better properties of cementitious mixtures can be achieved with recycled materials than with standard ingredients.
- At replacement ratios of 10% and 20%, it is favorable for RG to be recycled as a cement replacement, while RB needs to be recycled as a replacement for sand to obtain a more workable mixture.
- In terms of strength development, RG and RB are advantageous for recycling as alternatives to sand. At the same replacement ratio, the compressive strength of GA was 19% to 45% higher than that of GP, and BA showed approximately 23% higher compressive strength than BP.
- The flexural strength of mortars containing RB decreased with the increase in replacement ratios, whereas that of mortars containing RG was highest at 20% replacement (i.e., GA20 and GP20). Moreover, the replacement of natural sand by GA within 30% resulted in only a 3% loss of flexural strength compared to the reference mortar.
- The UPV values showed an appropriate correlation with the compressive strength (R2 = 0.87), indicating that the UPV technique could be utilized to estimate the compressive strength of mortar containing RB and RG.
- Both forms of RG and RB contributed to a reduction in shrinkage and an improvement in the quality of mortars, with more favorable results in the powder form. Recycled powder contributed to drying shrinkage mitigation by reducing the cement content in cement composites. The lowest shrinkage was observed in GP30 and BP30, where 30% of the cement was replaced by RG and RB.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Specific Gravity | 28 d Compressive Strength, MPa | Setting Time, min | Loss of Ignition, % | |
---|---|---|---|---|
Initial | final | |||
3.15 | 51.8 | 220 | 305 | 2.2 |
BA | GA | |
---|---|---|
Water absorption, % | 7.70 | 0.58 |
Specific gravity | 2.26 | 2.62 |
SiO2 | Al2O3 | Fe2O3 | K2O | CaO | TiO2 | MgO | ZrO2 | SO3 | |
---|---|---|---|---|---|---|---|---|---|
OPC | 13.11 | 2.84 | 4.62 | 1.48 | 73.39 | 0.28 | 1.05 | - | 2.82 |
BP | 64.22 | 18.98 | 7.57 | 5.10 | 1.75 | 1.21 | 0.77 | 0.12 | 0.11 |
GP | 52.48 | 10.62 | 3.03 | 5.54 | 26.17 | 0.31 | 0.37 | 0.07 | 1.12 |
No. | ID | Water | Cement | BP | GP | Sand | BA | GA |
---|---|---|---|---|---|---|---|---|
1 | Reference | 0.485 | 1 | 0 | 0 | 2.75 | 0 | 0 |
2 | BP10 | 0.485 | 0.9 | 0.1 | 0 | 2.75 | 0 | 0 |
3 | BP20 | 0.485 | 0.8 | 0.2 | 0 | 2.75 | 0 | 0 |
4 | BP30 | 0.485 | 0.7 | 0.3 | 0 | 2.75 | 0 | 0 |
5 | BA10 | 0.485 | 1 | 0 | 0 | 2.475 | 0.275 | 0 |
6 | BA20 | 0.485 | 1 | 0 | 0 | 2.2 | 0.55 | 0 |
7 | BA30 | 0.485 | 1 | 0 | 0 | 1.925 | 0.825 | 0 |
8 | GP10 | 0.485 | 0.9 | 0 | 0.1 | 2.75 | 0 | 0 |
9 | GP20 | 0.485 | 0.8 | 0 | 0.2 | 2.75 | 0 | 0 |
10 | GP30 | 0.485 | 0.7 | 0 | 0.3 | 2.75 | 0 | 0 |
11 | GA10 | 0.485 | 1 | 0 | 0 | 2.475 | 0 | 0.275 |
12 | GA20 | 0.485 | 1 | 0 | 0 | 2.2 | 0 | 0.55 |
13 | GA30 | 0.485 | 1 | 0 | 0 | 1.925 | 0 | 0.825 |
Application | Grade Group | Mix | Remarks |
---|---|---|---|
EN 998-1 [33] | CS IV (≥6 MPa) upper level of the classification ranking, meets more demanding strength criteria | All mortars in this study | Mortars for rendering and plastering of construction elements, such as walls, ceilings, columns and internal partition walls |
EN 998-2 [35] | M20 (≥20 MPa) upper level of the classification ranking, meets more demanding strength criteria | All mortars in this study | Masonry mortars for brick work (base, bonding and grouting), for bricklaying of walls, columns and internal partition walls, load-bearing and non-load-bearing structures |
EN 13813 [34] | C20 (≥20 MPa) | GP30 | Levelling of the substrate in the interior, a base layer under the final surface treatment (PVC, carpets, floating floors and wooden floors) for: floors with light load |
C25 (≥25 MPa) | GP20 GA30 BP30 | floors with medium load | |
C30 (≥30 MPa) | Reference GP10 BP10 BP20 | ||
C35 (≥35 MPa) | GA10 GA20 BA10 BA20 BA30 | floors with high load |
Application | Grade Group | Mix | Remarks |
---|---|---|---|
EN 13813 [34] | F5 (≥5 MPa) | BP30 | Levelling of the substrate in the interior, a base layer under the final surface treatment (PVC, carpets, floating floors and wooden floors) for light levels of loading |
F6 (≥6 MPa) | GP30 BA30 | ||
F7 (≥7 MPa) | Reference GP10 GP20 GA10 GA20 GA30 BP10 BP20 BA10 BA20 |
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Kim, J.; Lee, D.; Sičáková, A.; Kim, N. Utilization of Different Forms of Demolished Clay Brick and Granite Wastes for Better Performance in Cement Composites. Buildings 2023, 13, 165. https://doi.org/10.3390/buildings13010165
Kim J, Lee D, Sičáková A, Kim N. Utilization of Different Forms of Demolished Clay Brick and Granite Wastes for Better Performance in Cement Composites. Buildings. 2023; 13(1):165. https://doi.org/10.3390/buildings13010165
Chicago/Turabian StyleKim, Jeonghyun, Donwoo Lee, Alena Sičáková, and Namho Kim. 2023. "Utilization of Different Forms of Demolished Clay Brick and Granite Wastes for Better Performance in Cement Composites" Buildings 13, no. 1: 165. https://doi.org/10.3390/buildings13010165
APA StyleKim, J., Lee, D., Sičáková, A., & Kim, N. (2023). Utilization of Different Forms of Demolished Clay Brick and Granite Wastes for Better Performance in Cement Composites. Buildings, 13(1), 165. https://doi.org/10.3390/buildings13010165