6.1. Frequency Analysis
The statistical analysis and findings of this research study are in line with previous studies [
14,
23,
29,
30,
31] and revealed that 39% of occupational accidents among roofing contractors resulted in a fatality, and almost all roofing incidents occurred in building projects (99%)—with
residential buildings (53%) being the prevalent
end-use. Kang et al. [
3] suggested that part of the higher proportion of fall incidents in residential projects might be due to the higher number of residential projects compared to non-residential projects in the past 10 to 15 years. However, another explanation could be that
residential buildings are frequently constructed by small contractors who do not usually offer adequate PPE or formal safety training due to budget limitations [
63]. Such uncertainty remains a study-worthy open question.
As far as project types are concerned,
maintenance or repair projects contribute to the majority of roofing accidents (45%), followed by
alteration or rehabilitation (26%), and
new projects or new addition (25%). Comparing these ratios about roofing contractors to those about all contractors—as reported by Huang and Hinze [
63]—indicates that roofers are involved in maintenance and repair work at significantly higher rates and involved in
new projects at significantly lower rates. We also found that 92% of the maintenance projects in the data had budgets less than
$250,000, whereas this budget occurred for
new projects only 31% of the time. In other words, maintenance projects appear to be much smaller than
new projects and, therefore, may have a smaller safety budget and/or be supervised by individual clients who may not have the capacity to monitor safety practices. Whatever the fundamental cause, this finding signifies the importance of considering the project context when analyzing construction accidents.
The authors also found that “misjudging the hazardous situation” occurred at a higher level (37%) in
maintenance/repair projects than in
new projects (25%), an outcome that may be due to the temporary nature of maintenance/repair projects since workers may not have enough time to explore the construction site to understand potential unsafe conditions. A similar finding in a study by Mistikoglu et al. [
14] revealed that project types involving alteration, rehabilitation, maintenance, and demolition resulted in more fatalities among roofing contractors than new projects or new additions. Perhaps for such reasons, an investigation by Kim [
64] recommended that during the design stage of new projects, the construction design and management team should draw up a health and safety plan and hand it over to the project owner to prepare for such future work such as maintenance, repair, alteration, and rehabilitation. Such a recommendation is interesting since maintenance or repair projects are strongly related to design. Some of these design plans could include the design and construction of a safe passage to the roof to enable safe access to the roof during the execution of future works. Another design regulation could include placing the electrical control boxes at a reachable/reduced level for easy access, which would reduce the need to work on ladders during future work.
This study’s results show that projects with lower costs (i.e., less than
$50,000) tend to have a higher frequency of occupational accidents (57%) than projects with higher costs (e.g., 7% for
$250,000 to
$500,000). This result is almost identical to the proportion of fall accidents in low-cost projects reported by Huang and Hinze [
63] and Kang et al. [
3] and underscores the importance of appropriate safety training, culture, supervision, and equipment in preventing construction accidents, especially among smaller companies. To address this issue, Siddiqui [
65] recommended stricter enforcement of regulations and standards to control the non-compliance problem among low-budget residential projects to improve the overall safety among small specialty contractors.
With respect to the
source of injury, a large portion of accidents have occurred in
structures and surfaces (56%), which may be unsurprising as this category involves all roofs and roof skylights/openings—primary locations for fall accidents, as mentioned by Kang et al. [
3]. Previous studies have examined methods that can reduce the risk of fall accidents near skylights and roof openings. Bobick et al. [
66] have introduced an injury reduction matrix to establish organizational duties and work requirements during three construction phases (i.e., pre-construction, construction, and post-construction) to ensure proper management of fall-protection programs near skylights and roof openings; the authors recommended that the building owner “must implement reporting requirements during the construction phase” (p. 36) and “an employee of the owner or a consultant should monitor effectiveness of the safety and health program during construction” (p. 36). Implementing this small requirement could have a considerable effect, particularly in small maintenance projects. Similarly, Prevention through Design (Ptd) protocols, such as those conducted by Ho et al. [
67] for solar panel installers, may help small roofing contractors understand the hazardous situations near roof openings and introduce some easy-to-implement solutions to reduce the risks of working near these hazards. Furthermore, new technologies such as building information modeling (BIM) can be adapted to better design and implement fall-protection systems on roofs, scaffolds, and near skylights [
68]. For instance, Zhang et al. [
69] have implemented a rule-based engine on a commercial BIM program to automatically check OSHA’s rules and regulations on a building’s 3D model and inform construction and safety managers about safety measures that are required to avoid fall-related accidents. Such efforts may prove particularly helpful in new projects where developing 3D models during the design phase is a prevalent practice.
The event type
fall (to a lower level) represents the highest portion (83%) of accidents in our data, and
exposure to electricity accidents generates the highest fatality ratio (76%) among the event types. A high number of falls among roofers is anticipated, as their tasks mainly involve working on elevated structures. In a report on workers’ health, the National Institute for Occupational Safety and Health (NIOSH) disclosed that for roofers, the fatal fall rate was seven times the average rate for all construction [
70], which is mainly due to the higher elevations at which roofers work as compared to other trades. However, of the 24 fatal
exposures to electricity, 20 of them were caused by contacting a power line, and in 10 out of these 20 cases, an aluminum ladder contacted the line. Such data suggest using fiberglass ladders instead of aluminum ones and keeping a safe distance from powerlines could have easily saved the lives of these workers and may represent a best practice for similar situations. There were also instances of touching energized metal parts on transformers and roof parapets, which could have been avoided by adding a best practice to make sure the building’s electrical systems are turned off before starting a job. These opportunities raise examples of why studying accident reports for all types of event types may lead to better safety practices across industries.
While
fractures occurred nearly half the time (49%), in terms of the nature of the injuries,
concussions contributed the most to the fatal injuries (81%) of the cases considered in this study. These two natures of injury, which are also the most common types in Huang and Hinze [
63] study, are highly correlated with falls: 88 of 90
concussions (98%), and 323 of 335
fractures (96%) in this study were caused by a fall accident. This result is in accordance with Betsis et al.’s [
71] correlation analysis, which found fall accidents have the highest correlation with
fractures,
dislocations, and
concussions. Designing more effective PPEs and including further protections in the form of personal fall-arrest systems should help reduce the frequency of fracture injuries. Additionally, thorough fall prevention training is highly recommended [
63] because providing workers with effective training may significantly reduce at-risk behaviors. Traditional safety training that is limited to verbal and written explanations of OSHA requirements may not be enough to teach workers how to identify and eliminate all fall hazards [
63]. Innovative training methods must be considered and carefully examined in order to help reduce the frequency of concussions and fracture injuries.
Injured body parts involving the
head represented the largest number of injuries (34%) and the highest fatality ratio (69%), indicating how fall from height can critically result in fatality. This further shows that, in addition to safety helmets, workers need to be protected by preventive fall-protection systems and receive adequate training on their use in order to prevent serious injuries among roofers as they usually work in higher elevations. This study also discovered that accidents happened mostly on
Mondays (21%), with a lower frequency of accidents happening during the rest of the week and weekend. One needs to interpret this result with caution as the higher ratios of accidents among roofing contractors on Mondays may be due to the “Monday Effect” [
72,
73]: some injuries during the weekend may not be reported until Monday. Having toolbox talks, particularly at the start of the week or after any other closings due to holidays or inclement weather, may help raise workers’ awareness of safety risks on a job site, particularly among small contractors with limited resources and less-experienced workers [
74]. In particular, a toolbox safety meeting that has been tailored to the specific conditions of working at elevation and considers the distinct hazards of a building may improve the safety performance of roofing contractors. For instance, Olson et al. [
75] conducted three case studies to evaluate different construction toolbox talks on fatalities. The results showed that brief, scripted toolbox talks could help supervisors share historical incidents and explain suggested prevention methods. Adding action items, discussion prompts, and line drawings also could improve workers’ understanding of the material.
6.2. Decision Tree Analysis
The research illustrated the possibility of analyzing the nature of occupational injury of roofing contractors with the use of the data-mining method referred to as decision trees. The algorithm successfully classified the data into groups of the target attribute (nature of injury) and took note of both the associations between project information (predictor attributes) and the level of importance assigned to these attributes.
This study presents decision rules to reveal some associations that exist between the attributes of roofers’ occupational injuries. Four decision rules that correspond with the four root nodes of the proposed decision tree model were formed and appear in
Table 4. For example, Rule 1 (that corresponds with leaf node 2 in
Figure 2) states that if the
injured body part is
fragile (e.g., head/neck and body system), then the
nature of the injury is
non-fracture. This rule suggests that injuries involving the
fragile parts of the body, like the
head/neck and
body system, will most likely (about 67.91% of the time) not lead to a
fracture. As illustrated by the decision rules presented in this study, most of the injuries involving the
nonfragile body parts (e.g.,
lower/upper extremities,
trunk, and
multiple body parts) lead to a
fracture. The variable importance ranking in
Table 6 also identifies
nonfragile injured body parts as the most important attribute in predicting the nature of roofers’ injury on a job site. It is, therefore, essential and wise to emphasize and recommend personal protective equipment for roofing contractors [
76,
77], particularly those that are worn around the nonfragile body parts, as a strict safety measure during roof construction. It is also necessary to ensure that workers are adequately trained on the correct use of personal protective equipment on the job so that they can carry out their work safely. Furthermore, innovative training methods should be considered and carefully examined [
20,
78,
79].
Leaf node 5 (which corresponds with decision rule 4) explains that if the injured body part is nonfragile and the cause of injury is not coating works, then the injury is likely to involve a fracture (with an accuracy of 68.94%). This rule is because the roofers’ accident reports analyzed in this study recorded more fractures in the nonfragile body parts for all work other than coating works. Additionally, 47.1% of the 560 records in the training dataset fall under this category (and were grouped into this class by our model). In other words, according to the proposed decision tree model provided in this research, 47.1% of the accident reports in the training dataset led to a fracture that involved the nonfragile body parts and was not from activities involving coating works. Furthermore, the second most important attribute listed in
Table 6 is coating works as a cause of injury. This intersection indicates that even though safety measures (especially towards the nonfragile body parts) are important in all works carried out by roofers, deficiencies in safety procedures are more pronounced and detrimental in such roofing activities as assembling/installing roofing elements, dismantling/demolition, preparation, metal works, repair and renovation, and transporting/handling materials than in coating works.
Leaf node 6 (which corresponds with decision rule 2) indicates that if the
injured body part is
nonfragile, the
cause of injury is
coating works, and the
source of injury is
parts and materials, then it may not lead to an injury involving a
fracture (with a 95% accuracy). 3.6% of the 560 records in the training dataset fall under this category. Decision rule 2 corresponds with decision rule 4 above, except that here, the injury involves
parts and materials as the source of injury. However,
parts and materials are also some of the most important predictor attributes in the variable importance ranking listed in
Table 6. This observation highlights the need to encourage roofers to pay close attention to their environment when working on a job site and when moving parts and materials. It is also important to depower electric parts and equipment and adhere to lockout/tagout procedures when they are idle or under repair [
80]. Additionally, accidents can also be prevented on roofing job sites with the employment of a competent person who can assist in identifying and eliminating potential surrounding hazardous situations, components, parts, or materials [
81].