A Study of Composite Salt Erosion Resistance of Nano-Modified Cement Mortar in Early Ages
Abstract
:1. Introduction
2. Materials and Methods
2.1. Materials
2.2. Test Specimen Mixing Ratio and Production
2.3. Test Methods and Procedures
2.3.1. Corrosion Methods
- (1)
- Before starting the experiment, all specimens must be pre-treated (e.g., surface cleaning, dimensional measurement, etc.) according to the experimental requirements, and then we record the initial state.
- (2)
- The specimens are fully immersed in the pre-configured corrosion solution for 6 h. It must be ensured that the solution fully covers the specimen; the setup must be inspected periodically to prevent concentration changes due to the solution evaporation.
- (3)
- After removing the specimen from the solution, the specimen is allowed to dry at room temperature for 6 h under ventilation by a fan or other means to accelerate air circulation. Direct blowing onto the specimen must be avoided to avoid unnecessary stress.
- (4)
- The above wet–dry cycle is performed twice a day; i.e., two complete soaking–drying cycles are completed in one day. To ensure stable solution concentration, the corrosion solution is replaced every 7 days.
2.3.2. Physical Appearance and Quality Changes
2.3.3. Mechanical Performance Test
2.3.4. SEM
2.3.5. TG/DSC
3. Results and Discussion
3.1. Changes in the Appearance and Quality
3.2. Effect of Nano-Metakaolin Dosing on Mechanical Properties
3.3. Effect of Nano-Metakaolin Dosing on the Hydration Process of Cement
3.3.1. Microstructure
3.3.2. Thermogravimetric Analysis
3.4. Degradation of Cement Mortar Pore Structure Under Dry–Wet Cycle–Complex Salt Action
4. Conclusions
- (1)
- The doping of nano-metakaolin can promote the hydration of cement at an early aging stage and effectively improve its mechanical properties. At 7 d of aging, the flexural and compressive strength values of cement mortar with 1% of nano-metakaolin are increased by 10.38% and 4.41%, respectively, compared with those of ordinary cement mortar.
- (2)
- Under the coupled effect of dry and wet cycles and chloride and sulfate erosion, the dosage of nano-metakaolin in the range of 1–5% can significantly improve the corrosion resistance of cement mortar. The flexural and compressive strength values of cement mortar with a 1% nano-metakaolin dosage are increased by 5.42 and 2.24%, respectively, compared with those of ordinary cement mortar at 7 d of aging after 30 d of wet and dry cycling.
- (3)
- Nano-metakaolin can effectively promote the volcanic ash reaction. It generates hydration products, such as C-S-H gel, fills microcracks and micropores, improves the overall structural compactness, and enhances durability.
- (4)
- The CH content can be used to characterize the hydration process within the cement paste. At 7 d of aging, the CH crystal content of cement mortar with a 1% nano-metakaolin dosage is increased by 32.52% compared with that of ordinary cement mortar. After 30 d of dry and wet cycling, the internal CH crystal content of the specimen with 1% of nano-metakaolin is increased by 16.44% compared with that of ordinary cement mortar. However, at 10% of added nano-metakaolin, the CH crystal content is decreased by 29.63%, showing that too much nano-metakaolin may trigger the agglomeration effect and inhibit cement hydration.
- (5)
- Under the combined effect of wet and dry cycling and compound salt, the most abundant pore size, total specific pore volume, and porosity values in the pore structure first decrease and then increase. The pore size distribution of the same specimen narrows with the increase in depth. After 60 dry and wet cycles, the porosity of the specimens in group 7C decreased by 2.65%, and the content of harmful pores and much harmful pores decreased by 47% compared with specimens that did not undergo dry and wet cycling.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Chemical Composition | CaO | SiO2 | Al2O3 | Fe2O3 | MgO | SO3 | K2O | Na2O |
---|---|---|---|---|---|---|---|---|
Cement content/% | 59.31 | 21.90 | 6.26 | 3.79 | 1.63 | 2.41 | - | - |
Fly ash content/% | 3.16 | 53.80 | 24.60 | 9.32 | 1.52 | - | 0.82 | 0.28 |
Nano-metakaolin content/% | 0.10 | 46.28 | 50.46 | 0.44 | 0.13 | 0.11 | 0.26 |
Specimen Number | Cement/g | Fly Ash/g | Nano-Metakaolin Clay/g | Sand/g | Water/g |
---|---|---|---|---|---|
7A | 315 | 135 (30%) | 0 | 1350 | 225 |
7B | 310.5 | 135 (30%) | 4.5 (1%) | 1350 | 225 |
7C | 292.5 | 135 (30%) | 22.5 (5%) | 1350 | 225 |
7D | 270 | 135 (30%) | 45 (10%) | 1350 | 225 |
Specimen Number | No Wet/Dry Cycle | Dry and Wet Cycle for 30 Days | Dry and Wet Cycle for 60 Days |
---|---|---|---|
7A | 7A00 | 7A30 | 7A60 |
7B | 7B00 | 7B30 | 7B60 |
7C | 7C00 | 7C30 | 7C60 |
7D | 7D00 | 7D30 | 7D60 |
7C00-5 mm/% | 7C10-5 mm/% | 7C30-5 mm/% | 7C60-5 mm/% | 7C60-0 mm/% | 7C60-10 mm/% | |
---|---|---|---|---|---|---|
Much harmful pores | 0.2 | 0.24 | 0.21 | 0.37 | 0.41 | 0.16 |
Harmful pores | 3.58 | 3.32 | 2.17 | 6.73 | 6.73 | 2.39 |
Little harmful pores | 25.39 | 25.12 | 20.42 | 20.74 | 22.31 | 20.45 |
Harmless pores | 70.81 | 71.3 | 77.18 | 72.14 | 70.53 | 76.98 |
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Guo, J.; Zheng, T.; Mou, F.; Qin, Y.; Wang, Z.; Zhang, S.; Li, H. A Study of Composite Salt Erosion Resistance of Nano-Modified Cement Mortar in Early Ages. Buildings 2025, 15, 278. https://doi.org/10.3390/buildings15020278
Guo J, Zheng T, Mou F, Qin Y, Wang Z, Zhang S, Li H. A Study of Composite Salt Erosion Resistance of Nano-Modified Cement Mortar in Early Ages. Buildings. 2025; 15(2):278. https://doi.org/10.3390/buildings15020278
Chicago/Turabian StyleGuo, Jia, Tao Zheng, Fei Mou, Yang Qin, Zhi Wang, Shiyi Zhang, and Hui Li. 2025. "A Study of Composite Salt Erosion Resistance of Nano-Modified Cement Mortar in Early Ages" Buildings 15, no. 2: 278. https://doi.org/10.3390/buildings15020278
APA StyleGuo, J., Zheng, T., Mou, F., Qin, Y., Wang, Z., Zhang, S., & Li, H. (2025). A Study of Composite Salt Erosion Resistance of Nano-Modified Cement Mortar in Early Ages. Buildings, 15(2), 278. https://doi.org/10.3390/buildings15020278