1. Introduction
Soybean meal (SBM), recognized as the primary protein supply in animal feed, is grappling with issues related to resource scarcity and rising prices. This scenario has encouraged the livestock industry to look for alternative protein feed resources to solve the SBM supply problem. An underutilized byproduct from flaxseed oil extraction, flaxseed meal (FSM), is valued for its robust nutritional content, which includes rich protein levels and unsaturated fatty acids. This quality positions FSM as a potential innovative protein feed alternative to replace SBM [
1]. However, a critical concern with FSM is its anti-nutritional factors (ANFs), notably cyanogenic glycosides (CGs). When metabolized inside the animal’s body, CGs can theoretically induce cellular asphyxiation due to hydrogen cyanide (HCN) production. Previous research indicates that overreliance on FSM in livestock and poultry diets can impair nutrient digestion and absorption and reduce animal feed intake, consequently negatively affecting growth performance [
2,
3].
Extensive research suggests microbial fermentation as an optimal method for degrading ANFs and enhancing nutritional value [
4,
5,
6]. Evidence reveals that the co-fermentation of corn-soybean meal feed with
Bacillus subtilis and
Enterococcus faecium notably mitigates the levels of ANFs while simultaneously boosting the soluble protein content [
7]. Furthermore, a study utilizing the β-glucosidase M-2 strain isolated from bovine feces for FSM fermentation achieved an impressive 89% clearance of CGs and increased CP content. Importantly, poultry research has shown that
Aspergillus niger and
Candida utilis fermentation of FSM not only reduces HCN levels but also enriches the nutritional composition of FSM, thus augmenting FSM utilization in poultry diets [
8]. Our research aim, in light of these facts, was to use fermentation techniques to decrease CG prevalence and primary ANF in FSM, enhancing its nutritional value and resulting in escalated usage in pig farming. It is noteworthy that, despite some studies exploring FSM’s nutritional value in pig farming [
9,
10], there remains a noticeable void in research on the nutritional value assessment and use of solid-state fermented FSM (FFSM) in growing pigs.
To fully assess FFSM’s potential in swine production, a tiered approach is required to obtain detailed nutritional information and conduct a comprehensive evaluation. Hence, this study strives to form a robust nutritional value database for FFSM and investigate the effect of fermentation treatment on the nutritional value enhancement of FSM. Based on this objective, our research includes conducting a thorough chemical analysis of FSM’s nutritional components pre- and post-fermentation and evaluating the digestive energy (DE), metabolizable energy (ME), gross energy (GE), apparent total tract digestibility (ATTD), and standardized ileal digestibility (SID) of amino acid in growing pigs fed with FFSM.
2. Materials and Methods
The animal procedures in this study were approved by the Institute Animal Care and Use Committee of the Institute of Feed Research of the Chinese Academy of Agricultural Sciences. The trial was conducted at the Tianpeng experimental farm, located in Lang fang, Hebei province (IFR-CAAS20221025).
2.1. FSM Fermentation
Flaxseed meal (FSM) was purchased from Hebei Kaikuo Food Group Co., Ltd. (Zhangjiakou, China). The procedure for fermentation sample preparation commenced by finely grinding the FSM, which was then passed through a 40-mesh screen. The next step involved creating a mixture in a 1:0.6 ratio of FSM to water, with molasses constituting 2% of this concoction. This mixture was then inoculated with a 4% solution of Bacillus subtilis (with a density of 1.8 × 108 CFU/mL). After thorough mixing, the resultant formula was packed into fermentation bags, sealed, and stored for 14 days at 37 °C. The strain Bacillus subtilis used in this study was isolated by the Pig Nutrition and Feed Innovation Team of the Feed Research Institute of the Chinese Academy of Agricultural Sciences. The strain was identified as Bacillus subtilis FRI and maintained in the China General Microbiological Culture Collection Center (CGMCC No. 28734). It has a high ability to degrade CGs in FSM.
2.2. Animals and Experimental Designs
Exp. 1: We designated 18 crossbred growing pigs, averaging a body weight (BW) of 53.64 ± 5.04 kg, into three dietary treatment groups. Each treatment group encompassed six replicated units. A conventional corn–soybean meal served as the baseline diet for the control group, while the two experimental groups had 30% of the corn–soybean meal in the basal diet substituted with either FSM or FFSM (as outlined in
Table 1). To ascertain the digestible energy (DE) and metabolizable energy (ME) content within the FSM and FFSM, we employed both the total collection method for feces and urine and the comparative difference method.
During the experimental phase, all the pigs were individually housed in stainless-steel pens and underwent a 7-day acclimation period. Throughout this time, we incrementally replaced their regular feed with the assigned experimental diet until a complete switch was achieved by the end of the week. The pigs were maintained in an environment held steadily at 22 ± 2 °C and provided continuous access to drinking water. The daily food allocation was set at 4% of the BW, evenly split and administered at 8:00 and 16:00 daily, with records of daily feed consumption. After feeding, routine cleaning of the enclosures was conducted. The full duration of the experiment spanned 10 days; 7 days were dedicated to diet acclimatization, with the succeeding 3 days dedicated to the systematic collection of feces and urine.
Exp. 2: In a separate trial, six crossbred growing pigs, with an average weight of 50.5 ± 6.64 kg and fitted with T-cannulas at the terminal ileum according to the method [
11], were distributed into a 3 × 3 Latin square design encompassing three distinct periods and three diet treatments; each treatment contained two replicates. The dietary treatments entailed a nitrogen-free (N-free) diet and two test diets comprised of FSM and FFSM (
Table 2). The N-free diet—which was utilized to measure basal ileal endogenous nitrogen losses—included 73.00% corn starch and 15.00% sucrose, while the experimental diets were enriched with 40% FSM as the exclusive dietary nitrogen source. A 0.3% chromium trioxide fortification was made to all the diets to serve as an indigestible marker. We conducted evaluations of the apparent and SID of amino acids in FSM and FFSM, employing both the indicator method and the direct method to obtain these measurements.
2.3. Sample Collection
Exp. 1: Throughout the sample collection phase of the experiment, we meticulously gathered and dried the daily feed residues to record accurate intake data. For each pig, fecal output over a 24 h interval was collected in a metabolic crate. Immediately after collection, the fecal matter was carefully bagged, distinctly labeled, and then promptly placed in a freezer at −20 °C to stop fermentation.
In tandem with the fecal collection, we also gathered urine using the complete collection method. To this end, 50 mL of 6N hydrochloric acid (HCl) was preemptively added to the collection trays located beneath the metabolic crates [
12]. All 24 h urine output from the test subjects was precisely measured and recorded. Following thorough mixing of the day’s urinary output, a 1/20 aliquot was then frozen at −20 °C. Upon the experiment’s conclusion, we thawed the pig’s fecal and urine samples, amalgamated them for each corresponding period, and then proceeded to sample for chemical analysis. These fecal subsamples were then dried at a consistent 65 °C for 72 h in a forced-air oven. The urine samples, each 5 mL in volume, were dried at the same temperature, using a quantitative filter paper in a crucible, for 8 h [
13].
Exp. 2: The use of stainless-steel metabolic crates, the controlled environmental conditions, and the feeding methodologies were all maintained consistently with those in Exp. 1. After a 14-day recovery period, we initiated the trial. This experiment was segmented into three 7-day phases, with the 5 days gauged for dietary adaptation and the final 2 days allocated for digesta collection. Adhering to the protocol delineated in our referenced methodology [
14], we affixed a Ziplock bag to the barrel of the cannula on days 6 and 7 of each trial period, allowing the collection of ileal digesta samples from 8:00 to 17:00 over 9 h. We vigilantly replaced the bags at minimum intervals of 30 min as they filled with digesta, and the contents were then immediately stored at −20 °C. Following the trial’s end, the accumulated digesta were defrosted, pooled per individual animal and testing period, uniformly mixed, and then segmented into samples ready to undergo lyophilization utilizing a vacuum freeze-dryer from Tofflon Freezing Drying Systems, located in Shanghai’s Minhang District.
2.4. Chemical Analysis
Following the methodologies outlined in the referenced literature [
15], we conducted analyses of dry matter (DM; method 930.15), crude protein (CP; method 990.03), crude fat (EE; method 920.39), calcium (Ca; method 967.30), phosphorus (P; method 965.17), and crude ash (Ash; method 942.05) in the FSM, FFSM, N-free diet, and fecal samples. Total N content was calculated as CP/6.25. We quantified neutral detergent fiber (NDF) and acid detergent fiber (ADF) using the procedure specified in the relevant research [
16]. The energy content of the fecal and urine samples was assessed using an automatic oxygen and nitrogen calorimeter. We determined the analytical amino acid and chromium levels following the recommended methods [
17,
18]. The content of the CGs was ascertained through the colorimetric method, adhering to the People’s Republic of China National Standard GB/T13084-2006 [
19].
2.5. Calculations
In Exp. 1, the nutrient digestibility, the apparent total tract digestibility of GE, and energy values (DE and ME) of the diets and raw materials were calculated with reference to the equations [
20], as follows:
where DE
d, ME
d are the digestible and metabolic energy values in the diet (MJ /kg); DE
f, ME
f are the digestible and metabolic energy values in the fecal sample (MJ /kg); Fi is the total feed intake per pig; GE
i is the total energy intake per pig (the product of the GE value in the diet and Fi); GE
f is the total GE content in the feces per pig (the product of the fecal GE content and the total fecal sample weight); GE
u is the total GE content in the urine per pig (the product of the urine GE content and the total urine volume); and X% is the proportion of the energy-supplying portion of the base diet replaced by the raw material to be measured.
In Exp. 2, the apparent ileal digestibility (AID) and SID of AA were calculated according to method [
21].
in which AA
digesta and Cr
digesta represent the concentrations of AA and Cr in ileal digesta (g/kg DM). AA
diet and Cr
diet represent the concentration of AA and Cr in the diet (g/kg DM).
Ileal endogenous loss of AA (IAA) was calculated according to the following formula:
in which AA
digesta and Cr
digesta represent the concentrations of AA and Cr (g/kg DM) in ileal digesta of an N-free diet. Cr
diet represents the concentration of AA and Cr (g/kg DM) in the N-free diet (g/kg DM).
The SID was calculated using the following equation:
2.6. Statistical Analysis
The data in Experiment 1 were analyzed using a completely randomized design with repeated measures, followed by one-way ANOVA and Tukey’s multiple comparison test in SPSS 20.0 software (SPSS Inc., Chicago, IL, USA). The data in Experiment 2 were analyzed using the PROC MIXED procedure in SAS (SAS Inst. Inc., Cary, NC, USA), with pigs serving as experimental units. In the statistical model, diets were considered fixed effects, while pigs and period were treated as random effects. The treatment means were calculated using the LSMEANS statement in SAS. Analysis of variance was conducted employing Tukey’s multiple range test to determine significant differences among the groups. Statistical significance was determined at p < 0.05 and tendencies at 0.05 ≤ p < 0.10.
4. Discussion
Flaxseed meal (FSM) has wide-ranging applications in the animal feed industry and can potentially serve as a high-quality protein ingredient for livestock and poultry. However, high levels of FSM in the diet can lead to adverse effects due to the presence of CGs, which has significantly hampered the broader use of FSM in animal feed. Studies have demonstrated the significant potential of microbial fermentation in enhancing the nutritional values of feed ingredients. Previous research has shown that fermenting SBM with yeast and
Bacillus spores results in a substantial increase in CP, lysine, methionine, and total AA content [
22]. Similarly, another study revealed that fermenting peanut meal using
Bacillus velezensis and
Pediococcus acidilactici increases the levels of CP and AA while reducing crude fiber, phytic acid (PA), and aflatoxin B content. Additionally, it has been reported that
Bacillus spores display substrate specificity in the microbial degradation of cyanides [
23], supporting the potential reduction in feed ANFs by fermentation. Here, we employed
Bacillus subtilis for the fermentation of FSM. The result showed a substantial reduction in CG content from 184.9 to 84.9 mg/kg, achieving a degradation rate of 54.1%. Furthermore, we observed improvements in several key nutritional parameters in the FFSM. The FFSM displayed increased the levels of CP, Ca, and P. Besides methionine, the levels of other amino acids also increased post-fermentation. Moreover, fiber degradation improved, corroborating previous research findings [
24,
25]. The enhancement of nutritional components in FFSM is potentially due to the role of microorganisms during the metabolic process. The microbes appear to efficaciously utilize the ANFs and fibers in the FSM, metabolizing them into smaller molecules that can be more easily digested and absorbed by the body, thereby boosting FSM’s overall nutritional value. Interestingly, our study found lower levels of CP and CGs compared to previous studies, potentially due to several factors, such as divergent flaxseed varieties and variations in fermentation environments [
26,
27].
In the pursuit of precision feeding and the application of FFSM into swine diets, it is essential to acquire accurate nutritional parameters and comprehend the shifts in nutrient digestibility. At present, there is a noted paucity of data on the nutritional value of both FSM and FFSM as feed ingredients. Our study aimed to bridge this research gap by evaluating the energy values and nutrient digestibility of FSM and FFSM. Our findings highlighted that the DE of FSM was 14.54 MJ/kg, while that for FFSM was 16.68 MJ/kg. Additionally, the ME of FSM was 12.85 MJ/kg, and the FFSM exhibited an ME of 15.24 MJ/kg. Compared to previous studies [
28,
29], our results appear to be slightly higher in the value of available energy in FSM, a discrepancy that might be attributed to the different processing methods. These methods influence the residual oil content in FSM, consequently affecting the variations in ether extract (EE) content [
29,
30]. It is particularly noteworthy that in our study, the EE content in FSM was higher than that of the National Research Council (NRC), suggesting that the FSM used in our investigation was rich in fat, owing to a greater residual oil content. This factor is likely linked to the elevated energy values we observed.
Prior research has comprehensively explored the factors influencing the energy values in pig diets, which include the impact of fiber content on the values of DE and ME. These studies have consistently demonstrated a negative correlation between fiber content (particularly NDF) and the levels of DE and ME. This implies that reducing the fiber content can enhance the energy value of feed [
31,
32]. In our study, we found that the levels of NDF and ADF in FFSM decreased by 34.09% and 12.71%, respectively, as compared to FSM. The ATTD of NDF and ADF in FFSM was significantly higher than in FSM. Furthermore, during the fermentation process, we added 2% molasses as an energy substrate for the growth of
Bacillus subtilis. This addition of molasses is expected to increase the energy value in FFSM. Therefore, the combination of diminished NDF and ADF content and the addition of molasses are believed to be the main factors driving the observed increase in energy value (DE and ME) of FFSM. The National Research Council (NRC, 2012) did not provide sufficient data on the energy value and nutrient digestibility of FFSM. The energy value data for FFSM presented in this study serves as a vital reference for future pig feed formulations, facilitating the development of more scientifically and systematically designed pig feeding strategies to enhance production practices.
Flaxseed meal contains significant amounts of Ca and P. However, a majority of these minerals are bound with PA, forming phytate complexes, which are challenging for pigs to utilize [
33]. Conversely, our findings indicate that the ATTD of Ca and P in the FFSM group is significantly higher than that in the FSM group. This suggests that the fermentation process aids in the hydrolysis of phytate-bound Ca and P, rendering them into more bioavailable and effective forms. Furthermore, the rise in fecal nitrogen, urinary nitrogen, and nitrogen retention values was observed to be positively correlated with the increased nitrogen intake post-fermentation. This indicates that the fermentation of FSM may enhance nitrogen retention by promoting feed intake.
Accurate assessment of amino acid digestibility in FFSM is essential for its effective utilization in pig feed formulations. Multiple studies have demonstrated that microbial fermentation of protein ingredients can break down large protein molecules into free peptides, thus enhancing amino acid utilization [
34,
35]. However, specific effects can vary depending on the chosen microbial strains. The results of this study align with previous research, indicating that fermentation significantly improves the AID and SID of methionine. Furthermore, this study employed solid-state fermentation with
Bacillus subtilis, which significantly reduced the content of the CGs and fiber (NDF and ADF). This helps to alleviate the adverse impact of ANFs and fiber on amino acid digestibility. In addition, in this study the SID of AA in FSM was observed predominantly higher when compared to the results from Eastwood’s research [
28]. The variations in pig body weight, feed source and analysis method, diet composition, and CP content may account for the observed differences in SID.