Design and Experiment of Obstacle Avoidance Mower in Orchard
Abstract
:1. Introduction
2. The Structure and Working Principle of Lawn Mower
2.1. Overall Structure
2.2. Working Principle of Mower
2.3. The Main Design Parameters of Mower
3. Design and Simulation of Key Components of Mower
3.1. Design of Mowing Device
3.1.1. Cutter Arrangement Selection
3.1.2. Cutter Statics Analysis
3.1.3. Kinematics Analysis of Cutter
3.2. Modal Analysis of Mower Frame
3.2.1. Frame Model Parameters
3.2.2. Meshing
3.2.3. Rack Simulation Result Analysis
4. Design and Simulation of Automatic Obstacle Avoidance Device Among Three Plants
4.1. The Structure Design of Automatic Obstacle Avoidance Device Between Plants
4.2. Kinematics Simulation and Experiment of Automatic Obstacle Avoidance Device Between Plants
4.2.1. Establishment of Simulation Model of Automatic Obstacle Avoidance Device Between Plants
4.2.2. Kinematics Simulation of Automatic Obstacle Avoidance Device Between Plants
4.2.3. Simulation Results and Experimental Analysis
4.3. Test and Analysis of Automatic Obstacle Avoidance Device Between Plants
4.3.1. Test Factors and Indicators
4.3.2. Test Results
4.3.3. Response Surface Results
5. Field Test Verification and Result Analysis
5.1. Test Purpose
5.2. Test Conditions and Process
5.3. Test Results
6. Conclusions
- (1)
- Aiming at the problem of the difficult removal of inter-plant weeds in Xinjiang trunk orchards, an inter-plant obstacle avoidance mower for trunk orchards was designed, which could realize inter-row and inter-plant weeds without harming the trunk. Through the further statics and kinematics simulation and theoretical analysis of the key components of the obstacle avoidance mower, the rationality of the design of the obstacle avoidance mower is further verified.
- (2)
- The automatic obstacle avoidance device between plants was designed and studied. The structural design of the automatic obstacle avoidance device was carried out, and the working parameters of the obstacle avoidance device were determined by simplifying it into a two-dimensional model. The virtual kinematics simulation single-factor test of the designed inter-plant obstacle avoidance device was carried out by using ADAMS software. Through the reduction in and calculation of the motion trajectory of the simulation test, it was finally determined that the forward speed of the machine, the elastic coefficient of the reset spring and the compression speed of the hydraulic cylinder were the main influencing factors of the inter-plant obstacle avoidance mower.
- (3)
- The main influencing factors determined by single-factor simulation using ADAMS and the optimal solution obtained by the quadratic regression combination test are further verified by field experiments. The results show that when the tractor forward speed is 1.5 km∙h−1, the hydraulic cylinder compression speed is 225 mm∙s−1, and the elastic coefficient of the reset spring is 29 N∙mm−1, the average leakage rate between the orchard plants is 7.64%, and the obstacle avoidance pass rate is 100%. The working stability is strong and meets the design requirements.
Author Contributions
Funding
Institutional Review Board Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Item | Parameter |
---|---|
Dimension (length × width × height)/mm | 2100 × 1900 × 1000 |
Matching power/Kw | 44.1 |
Structure mass/kg | 600 |
Working width m | 2.1 |
Operating productivity hm2∙h−1 | 0.315~0.63 |
Matching tractor output shaft speed r∙min−1 | 540 |
Cutter roller speed r∙min−1 | 202.5 |
Cutter type | Y-type knife |
Hang | Three-point hitch |
Material Properties | Yield Limit/MPa | Tensile Strength/MPa | Poisson Ratio | Young’s Modulus | Elastic Modulus/Mpa | Density/(kg∙m−3) |
---|---|---|---|---|---|---|
65 Mn | 430 | 735 | 0.21 | 198,600 | 1.97 × 105 | 7810 |
Frame Size/mm | Material Properties | Tensile Strength/MPa | Poisson Ratio | Yield Limit/ MPa | Density/ (kg∙m−3) | Elastic Modulus/ MPa |
---|---|---|---|---|---|---|
1600 × 820 × 600 | Q235 | 450 | 0.3 | 235 | 7850 | 2.10 × 105 |
Order | Natural Frequency/Hz | Vibration Mode Description | Maximum Deflection/mm |
---|---|---|---|
1 | 39.806 | The two sides of the plate are twisted left and right | 7.0613 |
2 | 56.51 | Rear crossbeam sunken, side plate twisted | 10.179 |
3 | 71.796 | The rear crossbeam bends outwards | 14.458 |
4 | 75.294 | The two sides of the plate are bent inward | 16.722 |
5 | 84.328 | The middle beam is raised upwards | 9.9236 |
6 | 95.562 | The front beam bends inward, and the upper beam bulges upward. | 14.829 |
Constraint Type | Number |
---|---|
Fixed pair | 2 |
Revolute pair | 5 |
Drive | 5 |
Degree of freedom | 9 |
Coded Value | Experimental Factors | ||
---|---|---|---|
Advancing Velocity (km∙h−1) | Elasticity Coefficient of Reset Spring (N∙mm−1) | Compression Speed of Hydraulic Cylinder (mm∙s−1) | |
Upper level −1 | 1.4 | 25 | 200 |
Zero level 0 | 1.5 | 35 | 230 |
Lower level +1 | 1.6 | 45 | 260 |
Test | Advancing Velocity A (km∙h−1) | Compression Speed of Hydraulic Cylinder B (mm∙s−1) | Elasticity Coefficient of Reset Spring C (N∙mm−1) | Targets of Test |
---|---|---|---|---|
Leakage Rate (%) G1 | ||||
1 | −1 | −1 | 0 | 8.75 |
2 | 1 | −1 | 0 | 6.87 |
3 | −1 | 1 | 0 | 8.26 |
4 | 1 | 1 | 0 | 7.84 |
5 | −1 | 0 | −1 | 8.42 |
6 | 1 | 0 | −1 | 6.96 |
7 | −1 | 0 | 1 | 7.95 |
8 | 1 | 0 | 1 | 7.02 |
9 | 0 | −1 | −1 | 6.75 |
10 | 0 | 1 | −1 | 8.26 |
11 | 0 | −1 | 1 | 7.55 |
12 | 0 | 1 | 1 | 7.62 |
13 | 0 | 0 | 0 | 7.87 |
14 | 0 | 0 | 0 | 8.18 |
15 | 0 | 0 | 0 | 7.84 |
16 | 0 | 0 | 0 | 7.75 |
17 | 0 | 0 | 0 | 7.73 |
Source of Variance | Quadratic Sum | Degree of Freedom | Mean Square | Ratio | Significance Level |
---|---|---|---|---|---|
Model | 4.89 | 9 | 0.54 | 11.74 | 0.0019 |
A | 2.75 | 1 | 2.75 | 59.44 | 0.0001 |
B | 0.53 | 1 | 0.53 | 11.47 | 0.0117 |
C | 7.813 × 10−3 | 1 | 7.813 × 10−3 | 0.17 | 0.0343 |
AB | 0.53 | 1 | 0.53 | 11.52 | 0.0115 |
AC | 0.070 | 1 | 0.070 | 1.52 | 0.0257 |
BC | 0.52 | 1 | 0.52 | 11.21 | 0.0123 |
A2 | 0.010 | 1 | 0.010 | 0.22 | 0.6527 |
B2 | 1.918 × 10−4 | 1 | 1.918 × 10−4 | 4.147 × 10−3 | 0.9505 |
C2 | 0.47 | 1 | 0.47 | 10.26 | 0.0150 |
Residual error | 0.32 | 7 | 0.046 | ||
Lack of fit | 0.19 | 3 | 0.064 | 1.96 | 0.2614 |
Error | 0.13 | 4 | 0.033 | ||
Summation | 5.21 | 16 |
Pilot Project | Evaluating Indicator |
---|---|
Leakage rate between plants (%) | <10 |
Obstacle avoidance pass rate (%) | 100 |
Item | Measure the Total Area /m2 | Uncut Area /m2 | Non-Tillage Area /m2 | Leakage Rate /% | The Average Leakage Rate /% |
---|---|---|---|---|---|
Experiment 1 | 3 | 0.39 | 0.16 | 7.75 | 7.64 |
Experiment 2 | 3 | 0.36 | 0.13 | 7.73 | |
Experiment 3 | 3 | 0.42 | 0.19 | 7.64 | |
Experiment 4 | 3 | 0.42 | 0.18 | 8.06 | |
Experiment 5 | 3 | 0.40 | 0.17 | 7.81 | |
Experiment 6 | 3 | 0.45 | 0.24 | 6.87 | |
Experiment 7 | 3 | 0.38 | 0.16 | 7.55 | |
Experiment 8 | 3 | 0.40 | 0.17 | 7.62 | |
Experiment 9 | 3 | 0.36 | 0.14 | 7.59 | |
Experiment 10 | 3 | 0.42 | 0.19 | 7.78 |
Item | Determine the Number of Fruit Trees/Tree | Obstacle Avoidance Number/Tree | Obstacle Avoidance Pass Rate/% |
---|---|---|---|
Experiment 1 | 50 | 50 | 100 |
Experiment 2 | 55 | 55 | 100 |
Experiment 3 | 60 | 60 | 100 |
Experiment 4 | 65 | 65 | 100 |
Experiment 5 | 70 | 70 | 100 |
Experiment 6 | 75 | 75 | 100 |
Experiment 7 | 80 | 80 | 100 |
Experiment 8 | 85 | 85 | 100 |
Experiment 9 | 90 | 90 | 100 |
Experiment 10 | 95 | 95 | 100 |
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Share and Cite
Yang, Y.; He, Y.; Tang, Z.; Zhang, H. Design and Experiment of Obstacle Avoidance Mower in Orchard. Agriculture 2024, 14, 2099. https://doi.org/10.3390/agriculture14122099
Yang Y, He Y, Tang Z, Zhang H. Design and Experiment of Obstacle Avoidance Mower in Orchard. Agriculture. 2024; 14(12):2099. https://doi.org/10.3390/agriculture14122099
Chicago/Turabian StyleYang, Yi, Yichuan He, Zhihui Tang, and Hong Zhang. 2024. "Design and Experiment of Obstacle Avoidance Mower in Orchard" Agriculture 14, no. 12: 2099. https://doi.org/10.3390/agriculture14122099
APA StyleYang, Y., He, Y., Tang, Z., & Zhang, H. (2024). Design and Experiment of Obstacle Avoidance Mower in Orchard. Agriculture, 14(12), 2099. https://doi.org/10.3390/agriculture14122099