Effects of Sodium Carbonate and Calcium Oxide on Roasting Denitrification of Recycled Aluminum Dross with High Nitrogen Content
Abstract
:1. Introduction
2. Experiment
2.1. Raw Material, Reagent and Instrument
2.2. Experimental Method
- (1)
- The additive and fully dried aluminum dross are ground according to the mixture ratio (madditive:maluminum dross). 50 g homogenized mixture is extracted and placed in the corundum crucible.
- (2)
- The crucible is placed in a batch-type furnace for firing at a certain temperature.
- (3)
- The crucible is removed from the batch-type furnace after firing for a certain period of time and then cooled to room temperature in air.
- (4)
- The cooled aluminum dross is ground into small pieces to complete the calcined sample. The samples are stored in a desiccator for subsequent detection of the denitrification rate, microscopic morphology and material composition of aluminum dross.
2.3. Detection Method
- (1)
- First, 2 g aluminum dross is weighed out by balance and then poured into a conical flask containing 150 mL 20% NaOH solution. The stopper needs to be capped tightly.
- (2)
- The conical flask is placed on a universal electric stove and heated until the solution boils. The solution is kept boiling for 2 h for distillation. The distilled ammonia gas is absorbed with 200 mL 40 g/L boric acid solution.
- (3)
- After distillation, 0.05 mol/L dilute hydrochloric acid solution is used for titration, and standard methyl red-methylene blue is used as an indicator. During the titration, the endpoint of the titration is that the solution changes from blue to purple.
3. Results and Discussion
3.1. Organization and Composition of Aluminum Dross
3.2. Effect of Sodium Carbonate and Calcium Oxide on Roasting Denitrification of Aluminum Dross with High Nitrogen Concentration
3.2.1. Effect of Mixture Ratio on Denitrification of Aluminum Dross
3.2.2. Effect of Roasting Temperature on Denitrification of Aluminum Dross
3.2.3. Effect of Roasting Time on Denitrification of Aluminum Dross
3.3. Microstructure and Composition of Calcined Samples
4. Conclusions
- (1)
- The addition of sodium carbonate and calcium oxide can speed up the roasting denitrification rate of aluminum dross, which can be converted into valuable substances such as NaAlO2 and 12CaO·7Al2O3 after roasting. In the process of treatment, both methods will produce high-temperature exhaust gas containing a variety of nitrogen oxides and impurities in aluminum dross. Therefore, it is necessary to collect and treat the gas in the treatment process to prevent environmental pollution.
- (2)
- Adding sodium carbonate can directly destroy the oxide film wrapped on the surface of AlN, improve the contact area between ain and air, and improve the denitrification rate of aluminum dross.
- (3)
- Calcium oxide mainly depends on reducing the wrapping degree of molten aluminum in the sample to make AlN more fully in contact with O2 in the air, thus increasing the denitrification rate of aluminum dross. It further shows that the lower the content of metal aluminum in aluminum dross, the better the denitrification effect of aluminum dross treated by the calcium oxide roasting method and the lower the roasting temperature and less energy consumption.
- (4)
- The optimal denitrification process parameters of the two additives are obtained by the single factor optimization experiment method. Under msodium carbonate:maluminum dross = 0.6, roasting temperature = 1000 °C and roasting time = 4 h, the denitrification rate can reach 91.32%. Under mcalcium oxide:maluminum dross = 0.4, roasting temperature = 900 °C and roasting time = 5 h, the denitrification rate can reach 85.25%.
- (5)
- The research results have certain guiding significance for aluminum dross harmless treatment and have reference value for the research and development of new aluminum dross harmless treatment equipment and resource utilization equipment.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Element | Al | Si | Cl | Na | Mg | Ca | Fe | K | Ti | Other |
---|---|---|---|---|---|---|---|---|---|---|
Content | 61.69 | 8.58 | 7.70 | 4.30 | 3.32 | 3.13 | 2.77 | 2.47 | 1.26 | 4.78 |
Raw Material Aluminum Dross | Alumina | |
---|---|---|
Hydrochloric acid consumption/mL | 149.6 | 13.4 |
148.1 | 13.0 | |
148.6 | 12.9 | |
Average hydrochloric acid consumption/mL | 148.76 | 13.1 |
AlN content/% | 13.9% | / |
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Ni, H.; Lu, C.; Zhang, Y.; Wang, X.; Zhu, Y.; Lv, S.; Zhang, J. Effects of Sodium Carbonate and Calcium Oxide on Roasting Denitrification of Recycled Aluminum Dross with High Nitrogen Content. Coatings 2022, 12, 922. https://doi.org/10.3390/coatings12070922
Ni H, Lu C, Zhang Y, Wang X, Zhu Y, Lv S, Zhang J. Effects of Sodium Carbonate and Calcium Oxide on Roasting Denitrification of Recycled Aluminum Dross with High Nitrogen Content. Coatings. 2022; 12(7):922. https://doi.org/10.3390/coatings12070922
Chicago/Turabian StyleNi, Hongjun, Chunyu Lu, Yu Zhang, Xingxing Wang, Yu Zhu, Shuaishuai Lv, and Jiaqiao Zhang. 2022. "Effects of Sodium Carbonate and Calcium Oxide on Roasting Denitrification of Recycled Aluminum Dross with High Nitrogen Content" Coatings 12, no. 7: 922. https://doi.org/10.3390/coatings12070922
APA StyleNi, H., Lu, C., Zhang, Y., Wang, X., Zhu, Y., Lv, S., & Zhang, J. (2022). Effects of Sodium Carbonate and Calcium Oxide on Roasting Denitrification of Recycled Aluminum Dross with High Nitrogen Content. Coatings, 12(7), 922. https://doi.org/10.3390/coatings12070922