3. Backup Aircraft Superheterodyne Receiver into Disturbing Environment
Another example of impacts of power electronics are EMI measurement results challenging the certified airborne radio communication system LUN-3520 (3524), which complies with Radio Technical Commission for Aeronautics (RTCA) and International Civil Aviation Organization (ICAO) standards. LUN is a VHF (118–136.975 MHz) radio communication system using AM modulation and frequency channel separation of 25 kHz. LUN-3520 (3524) complies with the following:
RTCA DO-160C—“Environmental Conditions and Test Procedures for Airborne Equipment” (currently in version DO-160G, when after December 2014, parts “Radio Frequency Susceptibility, Radiated and Conducted” and “Emission of Radio Frequency Energy” were removed and placed into the new DO-357);
RTCA DO-186A—“Minimum Operational Performance Standards (MOPS) for Airborne Radio Communications Equipment Operating within the Radio Frequency Range 117.975–137.000 MHz” (since 2005 in version DO-186B).
Since the equipment is used in a variety of aircraft, LUN also complies with other standards [
4,
5,
20,
21,
22,
23].
The experimental radio receiver tested in detail is the RTCA/DO-186A class C and E certified and equipped with a squelch function. The declared sensitivity of the receiver is better than 5 µV. The level of suppression of unwanted (spurious and image) responses is at least 60 dB, in accordance with [
20,
21,
22,
23,
24] and RTCA/DO-180A, part 2.2.8. The detailed synthesis of the VHF radio system immunity and effects of the modern power electronics show the impact of the interferences. The analyses demonstrate significant threats and risks resulting from interferences between VHF radio systems and power electronics switching.
As mentioned above, most airborne VHF/UHF receivers are based on the superheterodyne or double-superheterodyne concept. A simplified block diagram is shown in
Figure 13. The superheterodyne receiver uses frequency mixing of a received signal to fix an intermediate frequency
IF. The idea is to reduce the incoming frequency to a suitable frequency to be amplified efficiently. The efficiency of operation in view of resistivity versus interfering signals of the superheterodyne receiver (SHR) depends on the frequency mixing, which is shown in
Figure 13.
Selection and amplification of the desired signal at the tuned frequency
ωD is the first part of the SHR at the RF front-end. The first block is a high-quality band-pass filter (BPF) with appropriate sensitivity and selectivity. The BPF circuit is responsible for the overall receiver’s selectivity and its ability to reject signals in close proximity to the desired frequency band. In most cases, the SHR embeds the RF tunable band-pass filter and RF amplifier. The signal at the output of the RF front-end is preprocessed to be converted in the frequency. The frequency converter is translated from the RF frequency band to the IF band by using the mixer and
ωLO signal of the local oscillator—synthesizer. The result is the combined signals, which contain a large variety of signal characteristics such as the series of harmonics, according to the equation
where
m,
n are integers {0,1,2,3, …} expressing multiples of frequencies; ω
D is the frequency of the desired input signal; and ω
LO is the frequency of a signal produced by the local oscillator. The output signal ω
IF of the mixing process is constant and does not change for any possibly tuned ω
D. To achieve the desired effect, the ω
LO has to be changed in parallel with ω
D to keep a constant difference [
1,
25].
In view of power electronics effects, the input signal from the antenna is filtered to reject the image frequencies. In the superheterodyne receiver, the oscillator produces a signal for mixing to shift the incoming signal to a specific intermediate frequency ωIF. The ωIF signal is filtered and amplified. The demodulator demodulates the ωIF signal to obtain the original modulation, generally supporting the aircraft LF block.
Despite all the advantages of the heterodyning in a receiver, there are many potentially critical channels—frequencies—which open “back doors” that make the receiver susceptible to interferences produced by power electronics processing. Practically, it is not always an easy task to identify what mechanism is the cause of the one particular interference.
One of the critical frequencies is the image frequency ωIMG. The signal, if present, at the ωIMG can penetrate through the input RF band-pass filter in case of an insufficiently low quality of this filter. Generally, the input RF filter does not have too steep characteristics, and it is solved by the superheterodyne reception itself. Nevertheless, such way of reception cannot effectively confirm all the interfering signals are emitted by the power electronics.
The difference between the desirable signal at ω
D and a critical signal at ω
IMG is 2x ω
IMG.Once the signal at the image frequency ωIMG penetrates into the receiver, it generates an unwanted response at the IF band after the mixer (MIX) which will be amplified by the IF amplifier and cannot be suppressed anymore. The only way to prevent the signal at the image frequency from interfering with the receiver and to increase immunity against the image response is to increase the selectivity (quality) of the RF circuits.
Another hazardous channel into the receiver is through the frequency equal exactly to ω
IF. If the signal at the input of the receiver is at the ω
IF and penetrates through the RF front-end, then it appears at the input of the MIX. Such an MIX interference is independent of the current frequency tuning of the receiver and the desirable ω
D. A hazardous frequency is therefore the difference between
ωD and ω
LO:
The MIX interference occurs when a strong source generates a signal at ωIF and the input band-pass RF filter is not able to suppress it under the acceptable level. In the EMI case, a hazardous signal penetrates into the IF stage and interferes with the desirable signal at ωD.
In addition, the imperfect local oscillator produces a signal, which is not ideally harmonic. It means the frequency spectrum of such a signal contains not only the basic ω
LO but also a series of higher-order harmonics
nω
LO, where
n = {2, 3, 4, …}. The entire series of harmonics from the LO is introduced to the mixer MIX. The MIX then produces a combinatorial signal for every specific harmonic, creating a much more complex scenario with many more various possible combinations, resulting in a critical ω
IF frequency [
13,
14,
15]. For instance, the presented example of the second harmonic of the LO, 2ω
LO, is
From Equation (14), if any signal at the frequency (2ωIMG—2ωLO) or (2ωLO—2ωIMG) can successfully enter the receiver, then its output of the MIX is translated as the ωIF and its rejection is not possible any more. As such, the signal then interferes with the desired signal at ωIMD.
As shown above, one of the critical frequencies is the image frequency
fIMG [
4,
5,
20,
21,
22,
23], defined as: the mixer uses non-linear components and processes, and the output of the mixer may include the original RF signal at
fD, the local oscillator signal
fLO, and two new frequencies
fD +
fLO and
fD +
fLO. The mixer may also produce additional signals of higher-order inter-modulation products. The undesired signals are removed by the IF band-pass filter to obtain only the IF signal that includes the original modulation. The quality of the IF modulation is important to provide to the receiver to mitigate the effects of the power electronics interfering signals. One major disadvantage is the problem of determining ω
IF so the receiver can reject interfering signals at the image frequency [
25,
26].
Likewise, additional dangerous frequencies—hazardous channels—exist due to the non-linear input/output characteristics of the active circuits (amplifiers and mixer) of the receiver. When the signal is processed by a non-linear circuit, the circuit not only excites the output of the spectrum with the same harmonics content but also generates completely new harmonic members— called
non-linear distortion. For a power electronics example, let the input of a non-linear circuit be two signals with angular frequencies
ω1 and
ω2 as described:
where
A1 and
A2 are the amplitudes of the signal. The output of the circuit is the signal which contains the series of harmonics:
where
m,n = {0,1,2, 3, 4, …}. The interferences and disturbances which occur in this case and in one of the most intrusive cases are called
inter-modulation. The inter-modulation disturbance appears when two or more strong signals with different frequencies are received simultaneously and both proliferate at the input of the IF amplifier. Practically, there is a desired signal at
ωD and other more strong signals. The RTCA DO-186B, part 2.6.2.10 describes the procedure for inter-modulation immunity tests using a two-signal method. A dangerous situation arises when the disturbing signal is at the frequency close to
ωD and the radio combines the signal with the frequency inside of the band pass of the IF filter [
25,
26].
Apparently, due to a non-linear character of the input–output characteristics of the receiver’s circuits, higher-order harmonics combinations between the desired and disturbing signals occur. Some of them, causing the receiver to become susceptible to the inter-modulation type of interference, appear in a frequency band passing through the IF filter and IF amplifier. Hence, two signals at frequencies
ω1 and
ω2 are received, resulting in
ω1,
ω2, 2
ω1, 2
ω2, 3
ω1, 3
ω2….., and higher frequencies being present at the input of the MIX. At the input of the IF filter, therefore, combinations of 2
ω1 ±
ω2, 3
ω1 ± 2
ω2, 2
ω2 ±
ω1, and others occur. Hence, the critical frequencies are
and the interfering signal penetrates as an image signal, since
When the interfering signal is at
it penetrates directly through the IF filter and amplifier as an IF signal.
Interferences at 2
ωs are disturbing when
since
Similarly, disturbances occur when
where
k = (1, 2, 3, …).
The inter-modulation disturbance of the third order
When the interferences are at its frequency, is close to
ωs. The inter-modulation disturbance of the fourth order according to
interferes since
4. Measuring and Testing Workplace
For testing purposes, an instrumentation workplace that enables interference testing of systems with the superheterodyne radio receiver concept was created. For such testing, the main part of the workplace is a jammer system based on a transistor PWM power switch, which allows generation of interference by switching the power to inductive load with a square waveform with an adjustable carrier frequency. The system enables targeted setting of interfering functions of the electronic radio receiver in the bandwidth of 500 Hz to 200 kHz.
Figure 14 shows the jammer system according to [
12].
The EMI testing system consists of a power switch and a PWM modulator, which provides a power electronic interface between an electric source and an electric load: in our case, the power amplifier and antenna. Such concept allows not only setting the frequency but also simulating the PWM control of the used frequency converters on board the aircraft, using the possibility of duty cycle changing and modulation control, or unmanned aerial vehicle (UAV) drives, which can be a source of interference of ILS ground transmitters which can fundamentally influence aircraft in the approach to landing phase. Furthermore, the interference system is equipped with an amplifier, which allows continuous adjustment of the output power level with a modular antenna connection. The implemented system enables the generation of interference and the simulation of the formed interfering signals, which can be produced on commutators of electric motors or electric DC drives of aircraft. It also allows the simulation of interference by power electronics circuits that use PWM modulation to power supply of asynchronous and synchronous generators or servo drives used on board the aircraft.
The interfering signal is propagated both by electromagnetic emission and through the aircraft’s distribution buses. In particular, frequency converters are the source of such interference on board the aircraft. The measuring workplace enables testing where interference directly penetrates into electronic circuits through the air. As mentioned above, generated interference frequencies, especially in the order of 1 kHz, are potentially possible because such frequencies interfere with the signal processing circuits of the superheterodyne receivers. In the article, the cases with frequencies around 800 Hz are presented. These frequencies are potentially dangerous as similar frequencies are used in power systems because the choice of frequency is very closely related to the level of the processed power. The higher the power level processed by the power electronics converter, the lower the frequencies that can be used in the switching circuit, as the switching losses of the converter increase with the frequency. For these reasons, frequencies from 800 Hz to 2.5 kHz are used very often. In addition, these high-level frequencies of processed power operate with voltages of up to hundreds or thousands of volts, which can very easily penetrate into the circuits and produce interference of feedback control signals or interference of data signals on board the aircraft. Furthermore, these frequencies may produce interference on radio communications.
On board the aircraft, interference can be propagated by galvanic, capacitive, inductive, or electromagnetic emission in direct or secondary coupling. In this case, only the transmission by electromagnetic wave emission of a distant electromagnetic field is the subject of the test. Transmission by electrical or magnetic coupling in the near field between the receiver object and the frequency converter, for example, is less probable. In particular, in case of radiation transmission, the intensities of the electric
Ei or the magnetic field
Hi are used. These intensities of the interfering fields
Ei and
Hi are converted by measuring antennas to the voltage
Vi at the terminals of the system, producing simulated interference. There are obvious coefficients of antenna factors of used antennas for a given measuring frequency of interference or bandwidth of interference. The basic device for evaluation is a spectrum analyzer, operating in the frequency range of 10 Hz to 9 GHz. The interfering signals that have been radiated into the area of the superheterodyne receiver are at frequencies from 500 Hz up to 1000 MHz. For testing, the loop antenna in the range up to 30 MHz with a H-component and the rod antenna with an E-component were used. In the bandwidth up to 200 kHz, interference phenomena caused by the H-magnetic component of the electromagnetic field predominates. Loop antennas with amplifiers for a given frequency band are typically used for measurement. For higher frequencies, both the Hi-component and the Ei-component were tested. Interfering signals in the operating area of electronic circuits were realized by special electric and magnetic field probes. The use of the probes is shown in
Figure 15.
The test design (
Figure 14 and
Figure 15) allows monitoring the undesirable phenomena of individual interfering components simulating power electronics circuits on individual blocks of the superheterodyne receiver and, consequently, determining the limits of electromagnetic immunity and weaknesses of the receiver from the EMC point of view of tested devices on board the aircraft. In addition, the designed system allows obtaining the relative information about the intensity of interference in a given operation area or in a given circuit. Consequently, it affords identifying the places of radiation or places of penetration of interference into the electronic circuits of the receiver.
It should be emphasized that the effects of emitted measuring interference signals cause a measurement uncertainty. Although the overall inaccuracy of the whole measuring chain, i.e., interference source, amplifier, and antenna, is quite high, for testing purposes, the system is able to analyze receiver capabilities against unwanted reception channels. An example of the use of our interference testing systems is shown in
Figure 16, where an 800 Hz interference signal is generated. The voltage from the PWM modulator is led to the control of the switching transistor.
The measurement system, described above, was also extended with the possibility of testing for EMI with narrowband or wideband signals. The switching slew rate significantly affects the generated interference for the radio receiver testing with narrowband or wideband signals [
24,
25]. The signals’ slew rate is set on the transistor by the change in the VGS (voltage from gate to source) of the gate voltage with a constant emitter–collector voltage. The dynamics of the switching edge is influenced by the series of capacitances of the transistor and the gate resistor
Rg. These capacitances appear in the transition of the P-channel capacitance and gate in the N-MOSFET (N channel
metal–oxide–semiconductor field-effect transistor) switch. The width of the channel varies depending on the width of the spatial charge between the P layer and the epitaxial layer of the MOSFET and thus its total charge [
27]. This charge describes the equation
where
dQ is the derivative of charge from the power source.
Examples of the generated interference when changing the steepness of the rising edge are shown in
Figure 17. An example of a higher level of interference is the case of
Figure 17a, where the steeper edge produces higher peaks of voltage up to 700% and thus gets into the systems more easily, in contrast to the case in
Figure 17b, where a slower slew rate of the rising edge is visible and thus a smaller post-transition overshoot and consequently less interference, which is produced by the test system.
The main benefits of the design of the EMI test source are described below. Narrowband interference can be suppressed with special tuned filters. However, as can be seen from the measurements, the interference of the power electronics circuits is rather wideband interference, i.e., such that the spectral width is greater than the bandwidth of the intermediate part of the superheterodyne receiver. These interfering signals are mainly produced with one-time or periodic pulses, which the designed system allows generating. The advantages of the concept can be seen especially in the area of measures recommended for airborne radio systems to avoid interferences. The problem of interference suppression in onboard aircraft systems is usually very problematic and presents a complicated solution. Such solutions aim to increase the immunity of the airborne superheterodyne receivers so that receivers are able to resist the interference in an electrically problematic environment. However, the backup receivers used on board the aircraft generally represent a simplified solution, which also represents a reduced ability to suppress external interference. The design and topology of the interference filters are determined by the size of the processed power and frequencies. In this case, it is obvious that the circuit concept based on mass relevant materials should be used for low-frequency interference suppression, which in aeronautics represents an additional load and increase in the weight of the filter and consequently the whole electronic device.
The design issues of filter circuits that play an important role in reaching the goal of parameter optimization such as the weight and size can even lead to a reduction in the overall device resistance to EMI. These principles, as has already been mentioned, are mainly used in backup systems so that the backup system should not represent a weight load on board the aircraft. In addition, there is a problem where the use of interference filters can degrade the operating conditions of the used device, e.g., the receiver’s sensitivity. Interference is also related to the shielding thickness and shielding efficiency. The total shielding efficiency with the shielding thickness of 1 mm for frequencies up to 1000 Hz is around 60–80%. The 3 mm shielding efficiency is up to 90% [
15,
16,
28]. It is evident from the examples that the methods of interference suppression by power electronics circuits are also significant from the design point of view, as the measures significantly increase the weight of the systems on board the aircraft [
20,
23].
The testing method (
Figure 14) not only enables the measurement of interfering signals and the behavior of the radio system in the environment of the EMI but it also enables the solution of issues in the design of onboard equipment when choosing optimization processes between mass relevant filters and EMI shielding. Since it is not possible to achieve ideal EMC of superheterodyne receivers for the mentioned reasons, it is necessary to perform measurements and testing for verification of the correct functions of onboard devices.
5. Experimental Verifications
On board an aircraft, electrical power-to-energy results from power converters with PWM switching, where SiC IGBTs (silicon carbide, insulated-gate bipolar transistors) are mainly used, which can produce disturbing signals and consequently reduce the quality of the radio reception. The problems of such interfering signals are analyzed in this section using the superheterodyne receiver concepts [
12,
26,
27,
28,
29].
High-speed switching of power devices produces an EMI, which is potentially dangerous for aircraft radio jamming. Possible electronics interference that may arise at the aircraft electronics include power switching, where a short rise and fall of power contains significant harmonic energy levels. The interference power does not focus just on a certain part of the frequency spectrum but occurs in a wide band of frequencies from kHz to up to tens of MHz (see
Figure 3b), where wideband interfering signals are produced by power electronics processing. It is evident from
Figure 3b that higher speeds of switching produce higher peaks of voltage, producing serious EMI stresses, noise, and electromagnetic interferences. The HF switching in the PWM converter may produce harmonics and inter-harmonics in the range of wide-spread Hz and can have a serious impact on the VHF/UHF radio systems. Such an effect may influence the basic integrity and normal operation of the airborne equipment [
28,
30].
An example of EMI is discussed below and the results of experimental verification of the backup radio system are shown in
Figure 18. The interfering signals that produce the interferences of VHF radios are marked by red colors. Experimental verifications of the backup radio certificated in accordance with RTCA/DO-186A class C and E are presented here. The sensitivity of the receiver is declared better than 5 µV. The level of suppression of unwanted (spurious and image) responses, in accordance with RTCA/DO-180A, part 2.2.8, is at least 60 dB. From the receiver EMI signal analyses above, we analyzed the signals that can be potentially dangerous and can cause the intrusion into the receiver circuits. The frequencies that are sensitive to the potential hazard of the VHF receiver based on the superheterodyne or double-superheterodyne concept in the undesired response can be categorized into several groups, as can be seen in
Table 1. The frequency
fs is selected—the desired frequency of the input signal—and
fIF is an intermediate frequency of the receiver. The results of the experimental verification of the influence of aircraft power electronics versus radio compatibility are shown in
Figure 18. In the following experimental results, we will focus on the intrusion of the interference signal into the reception circuits and into the receiving channel according to Equation (22) (i.e., through
f = 59 MHz), as shown in
Figure 18, which aims to summarize measurements on radio stations on selected channels according to
Table 1.
The results of our experimental verifications in
Figure 18 show the serious situation where aircraft power electronics affects airborne radio systems. The selectivity of the radio receiver is a crucial parameter when considering the immunity of the receiver [
5,
6,
7,
22,
23,
24]. The ability of the receiver to suppress or reject unwanted and disturbing signals determines the amount of possible frequencies at which those disturbances can influence the receiver and trigger the response. Practical results indicate that not only strong but also weak disturbing signals can interfere within the receiver. Disturbances generated by power electronic circuits are mostly significantly stronger comparing to weak signals received by the antenna. The experiment design presented in
Figure 14 was prepared to use the switching frequency over an interval of 800 Hz–20 kHz, which is currently normally used [
7,
8,
29]. The presented experimental results are for
fs = 118 MHz. The power electronics uses 822 Hz (see
Figure 7b), and 2 kHz of power switching. As can be seen in
Figure 18, power electronics affects, for example, case B2, at the frequency of 59 MHz. Very likely, some of the higher-order harmonics products from the 2 kHz power electronic switching belong to the specific critical channel B2, and it can potentially reduce the immunity of the radio receiver. The problem is when the interfering signal physically intrudes into the radio station and consequently causes such interferences.
The results of the previous analyses versus the radio RF receiver LUN were experimentally verified together with the power electronics system of the servomotors. Power electronics switches (probably based on the MOSFET technology) operate in high frequency and provide receiver disturbances. The consequence of the disturbance emitted by the power electronics was serious in terms of the reliability of the receiver communication system. Switching power electronics of the servo system caused an emitted electromagnetic disturbance that covers the large-frequency range, as can be seen in
Figure 19. The frequencies ranging from 10 kHz to 10 MHz are extremely ranged spectral contents that are affected by switching harmonics of the switch mode power supply of the servo system. As mentioned above, the problem at high frequencies is the transient in the switching of power devices. We described the system to change the edge of the switching process in our approach because the edge steepness is a very important parameter in analyses of an EMI of power electronics. Switching in the transient of devices used in the servo system produced high-frequency resonances from 10 MHz to 30 MHz. In addition, the interfering signals of the control stage produced an EMI as well. The results of this experimental verification of the servo system show that power electronics produces very complex interfering signals to provide jamming effects of the backup radio system LUN. Detailed and complex analyses of how the EMI signals transmit into the receiver are shown below and in
Figure 20.
7. Conclusions
During standard as well as non-standard air traffic situations, many air traffic management (ATM) services are provided using standardized VHF/UHF radio channels. The same channel bandwidth is used for emergency services and, consequently, it is far more critical when emergency services are unavailable. A potential failure of VHF/UHF radio channels is due to disturbances by the electromagnetic interferences (EMI) emitted by the thousands of electronic circuits and power processing on board an aircraft and around radio systems. In aeronautical systems, the EMIs can be very dangerous for electromagnetic compatibility processes and can potentially reduce the safety level in the air transportation.
On board the aircraft, there are many systems based on traditional technologies, especially in backup systems that belong, as their main counterpart, to the group of critical airborne systems. One of the backup instruments is the radio system, which is used for aeronautical communication—ATM services—as well as for navigation, where the most critical are VHF/UHF systems for approaching and landing. Although typical communication and navigation systems are normally based on SDR technologies, there are backup equipment that must operate in non-standard conditions and therefore they are based on simple analog technologies such as superheterodyne or double-superheterodyne VHF/UHF radios, ILS receivers, and/or analog indicators. Beside the use of traditional technologies, newer power electronics can cause unique types of disruptions, especially the use of SiC or GaN switches, from which their switching action can cause wideband interferences, including interferences in VHF and UHF bandwidths used for provision of communication and navigation services in aviation.
The presented results show that the designed airborne receivers, based on traditional technologies, are not resistant to such new types of interferences from emerging power switching devices and there are many ways to get the disturbing signal into the receivers’ circuits that have inadequate shielding. Such interferences have various levels of danger; as the sensitivity decreases, the marker receiver indicates incorrect navigation positions. Such problems must be taken into consideration not only during the design of new aircraft systems but also through modernization and additional avionics installation, where such types of technologies can cooperate.