1. Introduction
Programs like vocational education and training studies for electrical and automatic systems (Spanish Royal Decree (RD) 1127/2010 [
1]) and short-cycle tertiary education (classified at an international standard classification of education (ISCED) level 5 [
2]) are designed to provide participants with professional knowledge, skills, and competencies. Academic tertiary education programs below the level of a bachelor’s program or equivalent are also classified as ISCED level 5.
The mathematical competencies with which students enter these studies do not include differential or integral calculus. According to RD 1127/2010 [
1], electrical and mechanical calculations are required for low voltage power transmission lines. The mathematical model that describes the behavior of the cable is based on the catenary curve and, in most cases, the parabola is used as an approximation, as it is easier to apply [
3]. The use of a Taylor series is required to approximate both the profile and length of the cable [
4,
5]. The arc length of the parabola is essential for solving the steady-static response equation of the cable [
6,
7]. It is a polynomial equation that can be solved with a simple code [
7]. Both a Taylor series and iterative resolution algorithms take the student away from real physical phenomena. According to Huilier [
8], difficulties in mathematics are the main obstacle for young students to get interested in science and technology disciplines. When studying the subject of suspended cables in the final years of secondary education, students ask themselves questions such as: What length of cable is necessary to join two points? Since students do not have integral calculation tools, they often cannot answer this question and resort to formulas that need to be memorized.
According to Moreno-Clemente [
9], computers are a valuable tool for calculating power transmission lines. It is also important for students to analyze the physical implications of each approximation made in the mathematical model. It is important that students learn how to do science [
10]. When considering problem-solving activities applied to the cables, there is an initial part that students can do on their own (i.e., puzzle activities [
11]) and a final part in which they use computer applications as the only tool to obtain a quick solution to the static response equation.
In this paper, we propose a procedure that in only two steps provides an approximate solution to the real solution. In this way, the student is encouraged to use mathematical models of reduced order to solve the whole problem. The problem has become a puzzle situation [
11] by having a fixed (approximate) solution. Proposing appropriate strategies for problem-solving is important to correctly achieve conceptual and procedural competencies [
12].
The student uses reduced-order models to compare the results obtained by the proposed procedure and those provided by computer applications when using higher-order models. The student is allowed to build his own knowledge and draw his own conclusions through the use of different mathematical models for the same physical system. It is important to highlight student motivations for using accurate and simplified mathematical models [
13,
14], as well as graphic and intuitive tools [
15].
Regarding the detailed models of suspended cables, Irvine [
16] carried out a complete study of static equations for state of the suspended cables. Changes in the static state of suspended cables are due to temperature variations [
17,
18], ice loads [
19,
20], moving mass [
21,
22,
23], vibrations [
24,
25,
26,
27], or intentional power overloads that raise cable temperatures [
28]. Although most of the works start from an initial static curved state [
16,
17,
18,
19,
20,
21,
22,
23,
24,
25,
26,
27,
28], Yang [
29] considered the initial state without mechanical tension (stress) and with the cable in a horizontal position. Luongo and Zulli [
30] described the first step in solving the static response equation in cables under vertical loads.
In this work, we start from an initial state of the cable without curvature and support the cable on a horizontal surface. The aim is to decouple the influence that the horizontal component of the cable tension had on the cable curvature and the cable’s own weight, which is responsible for vertical component tension. To achieve this, the laying and operation of the suspended cables were analyzed in detail by defining three phases. Phase I is stressing, during which the external horizontal force was applied to the cable. Phase II is lifting, during which the vertical external force was applied and the cable acquired curvature, defining its profile. This phase was studied in detail and the energy relationships were analyzed. Finally, phase III is operation, in which we proposed a procedure to solve the steady-static response equation using simple equations. This last phase was traditionally studied.
The aim of this work was to provide a calculation procedure to solve the static response equation for suspended cables using simple arithmetic operations and intuitive graphics that allow locating the main physical magnitudes.
This paper is organized as follows.
Section 2 describes the mathematical models of static equilibrium of suspended cables.
Section 3 describes the three phases for the laying and operation of the suspended cables and the procedure to obtain an approximation of the equation of static state change for the cable. At the end of
Section 3, we show several examples solved by vocational education and training students of the electricality branch (secondary school Alhamilla (Almería), Spain).
3. Results
As a starting point, we sought to separate the influence that the horizontal external force H and the vertical external force V (due to the cable’s own weight, m) had on (28). To achieve this, we analyzed the laying and operation of suspended cables by defining three phases.
Phase I is stressing, in which the external horizontal force,
H, was applied to the cable. This phase was exclusively influenced by
H and the cable acquired its internal tension. Phase II is lifting, in which the external vertical force,
V, was applied, keeping the force
H constant. In this phase, the cable acquired its full curvature and its internal tension hardly changed. This phase was analyzed in detail since it was in this phase when the cable defined its initial profile. The final state of this phase, where the cable was fully raised, corresponded to the initial conditions described in
Section 2. Finally, Phase III was operation, which sought to solve (28) using simple arithmetic equations supported by equations and graphical representations obtained during the analysis of the two previous phases.
3.1. Phase I: Stressing—Horizontal Static State
In Phase I, a horizontal load,
H1, was applied, while the cable was supported along its entire length (
Figure 3). The cable was subjected to internal tension,
H1, and was applied on a cable of length
l/2.
The initial profile of the cable was a horizontal line.
By applying Hooke’s law when the final tension,
H1, was reached. The horizontal displacement of point
B at the end of Phase I can be obtained by
where
ε is the strain and the horizontal displacement of point
B in
Phase I,
uBI, coincides with the cable length variation. The initial cable length at a temperature
t0 displaced point
B. Thus, the final cable length in this phase remains
3.2. Phase II: Lifting—Curved Static State
According to
Figure 4, only the cable segment of length
s ≈
x complied and
V =
mgx was lifted. When lifting a differential element of the cable,
ds ≈
dx, it rotated an angle
dθ, and point
B moved a differential element
dδ, taking the cable from
b′ (discontinuous line) to
b″ (continuous line). This displacement differential element had a vertical component,
dw, and a horizontal component,
du. During this phase, two segments coexisted in the cable: a straight horizontal segment,
A-a, and a curved raised segment,
a-b, which described a parabola, according to (34).
3.2.1. Segment 1: Horizontal Segment—Segment A-a
As shown in
Figure 4, only part of the cable was lifted. The rest remained in the same condition as in Phase I, as well as maintaining the same tension,
T, since the external force
H1 remained constant (
T =
H1).
3.2.2. Segment 2: Curved Segment—Segment a-B
Equations (32)–(34) were obtained by applying the static equilibrium equations, which are easy to apply for high-school students. In this work, the mathematical models developed in
Section 2 were applied to the cable shown in
Figure 4. The initial profile was a horizontal line,
z = 0, and, in this phase, there was displacement in the
z axis,
dw > 0.
Replacing (32) in the vertical component of (14) results in
where
ρ1 is a good approximation for the radius of curvature of the curve
w. Integrating (33) results in
The vertical displacement w, according to (34), is easily obtained by secondary school students applying the static equations. Calculation difficulties came with horizontal displacement u. Next, the horizontal displacement was analyzed in detail to find a simple analytical expression.
The mathematical model for horizontal displacement applied polar coordinates to point b.
Cartesian coordinates of point
b in Phase II are as follows:
Polar coordinates of point
b, according to
Figure 5, assume small values for the angle
θ, and therefore also for
φ (Equation (13)).
In
Figure 5, when the external force,
V, was applied at point
B (not represented in the figure for simplicity) a differential
dV =
mgds increased and a cable element of length
ds was raised, which met Equation (37) and was no longer horizontal. Point
a was the vertex of the parabola
a-b of Equation (34) and moved
dx > 0 to the left. Point
b was displaced to the left of
du, having negative values, according to the coordinate axes of
Figure 5.
When drawing a circle in the center of
a, the total length of the cable raised
s +
ds (segment
aBI).
Figure 6 shows that between the polar coordinate
r +
dr (segment
ab″) and radius
s +
ds, there was a difference
sc +
sc, representation the length applied in defining the cable curvature. Equation (38) was thus satisfied.
Replacing (38) with (37) and approximating for small values of
φ results in
If it is established as a hypothesis that half of the horizontal displacement of point
b is used to follow the profile curvature according to (40), then
Therefore, we have obtained an expression for
u(
x) and
sc(
x). If
w is substituted according to (36), then (39) can be solved as
The integral of (41) for
u(
x) was proportional to the first moment of area for the triangle defined by angle
θ, according to
Figure 4. It is referred to as
M and was the first-order static moment with respect to the
z-axis (coordinate origin in the point
a).
Equation (42) gives an expression for the horizontal displacement of point B, u. Therefore, according to the hypothesis of Equation (40), the cable length defines the curvature, sc. Both expressions can be obtained by making first-order static moments, which are mathematical tools that students in the final years of secondary education use.
Accepted mathematical models were used to validate the above hypothesis [
16].
The mathematical model for horizontal displacement,
u, was used [
16].
We transitioned from an initial horizontal profile,
z = 0, to a curved profile,
w. The vertical displacements
w(
x) corresponded to (34). The horizontal component in the straight (
A-a) and curved (
a-b) segments remained constant and equal to
H1. Therefore
h = 0, according to (17). If the temperature remains constant at
t0, it results in the following:
Integrating the horizontal displacement for point
B in Phase II results in the following:
The displacement of point b is w(x) in the z-axis, according to (34), and uB_II(x) in the x-axis, according to (44). The value of uB_II, according to (44) for a half-span of l/2, corresponds to the length increase of the profile of a parabola with span l, according to (8).
Since (44) corresponds to (42), the hypothesis of Equation (40) is correct.
Once the right-hand segment of the cable with a length of
s0 =
l/2 has been raised, the total accumulated horizontal displacement of Phase II and the temperature variation from
t0 to
t1 remains as follows:
3.2.3. Segment 2: Curved Segment—Energy Relations
Energy analysis helps students to understand the meaning of this phenomenon [
33]. This section describes the energy relationships that appear in Phases I and II in order to clarify the concepts involved.
The work done by the load is stored in two forms: gravitational potential energy and elastic strain energy of extensions [
16]. The external force,
V, is gradually applied at point
b, which moves vertically, according to (34), as
V increases. The work done for a span,
l, is
While applying
V, the external force
H1 is fully applied. Therefore, it exerts work since point
b moves horizontally, according to (44), for a constant temperature,
t0:
Thus, the total work of the external forces is
The gravitational potential energy is given by
Including the constraints given in (32) and substituting (34) into (49), we find that
The potential strain energy is depicted as
Ve = 0 and conservation of energy requires that
3.3. Phase III: Operation—Equation of Static Response
The cable was tightened, lifted, and fixed at point
B for operation (
Figure 7).
The cable was fixed at point
B by changing the static conditions of the vertex of the parabola (point
A) and this it moved in a vertical direction. This was not the case with horizontal displacement, where both points
A and
B were restricted in their horizontal displacement. Therefore, the horizontal displacements for the same cable under different conditions, 1 and 2, were the same.
Equation (52) can be obtained by following Phases I, II, and III (for a span of length
l/2). It is, therefore, identical to (28) (for a span of length
l), which demonstrates the classical cable theory [
16,
17]. Therefore, we determined that the application of the three phases were valid.
Application of Polar Coordinates at Point B
Once in Phase III, the
x-coordinate of point
B remains constant at
x = +
l/2. Now, equation (37) becomes
Equation (38), using (40), now reads as
Thus, (41) can be written as
3.4. Didactic Procedure for Solving the Equation of Steady-Static Response
The procedure obtained Δ
sc, beginning with a known length variation caused by temperature or stress variations, Δ
s, and using (55).
The order in which the variables are grouped in the second member of (55) is significant. When grouped as in (56), the product of the first two variables corresponds to the initial
z-coordinate of point
B,
zB1 (see
Figure 8).
The calculation procedure starts from initial conditions (subscript 1) and obtains a variation of the angle of rotation, Δθ, to approximate H2 in two steps:
Step 1 uses (56) to determine the length variation caused by temperature changes from
t1 to
t2, Δ
s. Then, the previous length is calculated for curvature length, Δ
sc. Then, Δ
φ and the value of
H2I can be obtained as an approximation of
H2, according to (57).
Step 2 calculates the length variation when changing the cable tension from
H1 to
H2I, Δ
s. Then, the previous length is calculated for curvature length, Δ
sc. Then, Δ
φ and the value of
H2II can be obtained as an approximation of
H2, according to (58).
3.5. Application of the Procedure to Cables Used in Low-Voltage Aerial Lines
The above algorithm was applied to cables for low voltage aerial lines that were referred to in Royal Decree 842/2002, which approved low voltage electrotechnical regulations in Spain [
34]. To evaluate the results, the exact values were provided by MATLAB’s fsolve algorithm, which uses a variant of an algorithm previously described [
35]. It was applied to solve (28).
Table 1 provides the mechanical characteristics of the cable with designation
RZ 3x50 Al/54.6 Alm.
The change of static state conditions described in
Table 2 was carried out for the cable with designation
RZ 3x50 Al/54.6 Alm, for a span of
l = 50 m. The initial state of the conditions corresponded to the maximum tension reached by the cable and the final state corresponded to the maximum sag on the cable. The conditions were obtained according to Spanish standards [
34].
Table 3 shows the solution of each step and the relative error as a percentage of the solution provided by fsolve.
Table 4 provides the mechanical characteristics of the cable with designation
RZ 3x95 Al/54.6 Alm.
The change of static state conditions described in
Table 5 was carried out for the cable with designation
RZ 3x95 Al/54.6 Alm, for a span of
l = 50 m. The initial state of the conditions corresponded to the maximum tension reached by the cable and the final state corresponded to the maximum sag on the cable. The conditions were obtained according to Spanish standards [
34].
Table 6 shows the solution of each step and the relative error as a percentage of the solution provided by fsolve.
Table 7 provides the mechanical characteristics of the cable with designation
RZ 3x150 Al/80 Alm.
The change of static state conditions described in
Table 8 was carried out for the cable with designation
RZ 3x150 Al/80 Alm, for a span of
l = 50 m. The initial state of the conditions corresponded to the maximum tension reached by the cable and the final state corresponded to the maximum sag on the cable. The conditions were obtained according to Spanish standards [
34].
Table 9 shows the solution of each step and the relative error as a percentage of the solution provided by fsolve.
4. Discussion
This work is an example of how intuitive models are useful for students when manually calculating either approximate or exact models in computer simulations.
In this way, affordable mathematical tools provided to students advances learning. Metacognitive knowledge and mathematical intelligence are independent [
36]. Metacognitive knowledge can be understood as the ability to recognize the strengths and weaknesses of one’s learning process and the subsequent ability to correct them [
37], as well as possessing the mathematical intelligence to solve mathematical problems [
38].
On the other hand, from secondary education onwards, students must be able to create computer simulations to check the validity of models used in manual calculation. Students are motivated to accept computer simulations [
39].
From a didactic point of view, we clarified the process of lifting a suspended cable through defining three phases starting from when the cable extends horizontally to when it is fully raised and fixed at its supports. Equation (52) was obtained by following Phases I, II, and II and is identical to (28), which has been widely obtained with verified models [
16,
17]. This fact validates the implementation of these phases, yet the practical usefulness of these phases remains to be determined.
It is important to define each summand for (52). The first term corresponded to the increase in length due to Hooke’s law; the second corresponded to the increase in length due to temperature; the third corresponded to the increase in cable length to be added to the straight line
rab that defined the profile of the cable,
sc (see
Figure 5 and
Figure 6). The negative sign of this third summand corresponded to the fact that point
b, when bending the cable in Phase II, moved to the left (negative direction, Equation (36)).
Equation (41) was obtained by analyzing Phase II in polar coordinates, which also corresponded to the second summation in the second member of Equation (8), representing the parabola’s arc length. The latter is of great importance for the mathematical procedure in suspended cables and is traditionally obtained via integral calculation. This is a difficulty for students in secondary education, since they often have not yet studied integral calculus or it is not contemplated in their curricula. Equation (44) was obtained as the first-order static moment of the triangular area defined by angle θ (see
Figure 5 and Equation (42)). This fact is of notable didactic importance at the secondary education level, since students have knowledge of mathematics applied to the calculation of static moments and centers of gravity. Thus, (42) provides a calculation tool for students that allows them to advance their studies.
Energy helps students understand the meaning of this phenomenon [
33]. For this reason, it has been considered useful to obtain energy relations in Phases I and II, in order to clarify the concepts involved in these phases. They are simple expressions that can be used to perform didactic problems while teaching, although obtaining them requires integral calculus. Applying energetic relationships allows one to clarify the physical processes that occurs during each phase. Thus, during Phase I of stressing, only elastic potential energy is accumulated, while during Phase II of lifting, the cable accumulates gravitational potential energy and elastic potential energy, the latter being negligible.
Equations (37)–(39) are of considerable importance when developing the calculation procedure described in
Section 3.4. The polar coordinate
r is related to the cable length
s and to the Cartesian coordinate
x, according to
Figure 5 and Equation (38). In (39), (41) was replaced by (37) after differentiation, wherein the approximation for small values of the angle
θ was made. It is important to point out that if, in (37), the approximation for small angles was made first, the information provided by the differential process would be lost. In that case, Equation (39), fundamental to the calculation procedure, would be reduced to a trivial equality (0=0). This fact has great didactic value since it recognizes the implications of the approaches made in the model. These details stimulate the interest of many students. Examples of systems with similar effects on students are the elastic pendulum [
40] or the three-body problem [
41]. These are simple approaches that can present complex or simple dynamic behaviors depending on their state.
In (39), the calculation process was stopped because two unknowns appeared,
sc and
u. A hypothesis is still needed, which is stated in (40). This is a conceptual advance for the didactic development of suspended cables. It states that only half of the horizontal displacement of point b during Phase II is applied when varying the cable curvature and therefore the angle
θ at point
B (see
Figure 6). Solutions for (39) and (40) results in (41). It provides an expression for both
sc and
u in Phase II. In the case of
u, it is identical to the expression of Equation (44) from widely validated mathematical models [
16,
17]. This validates the hypothesis of (40), which is half of the horizontal displacement
u (in modulus) in Phases II and III. This is responsible for the curvature of the cable profile.
Considering the importance of (41), it is convenient to indicate that the expression obtained corresponds to first-order static moments of triangular figures (see (42)). This fact favors their study in secondary education and specifically for students not required to have skills in differential calculus.
For the calculation procedure of cable conditions changes in Phase III,
Figure 8 is relevant. It graphically shows the result of (56), interpreted as the product of a radius by an angle. This graphic tool has great didactic power since it allows the visualization of a calculation procedure, as well as locates the main magnitudes involved in Δ
s, Δ
u, and Δ
sc. Even the veracity of the hypothesis of Equation (40) can be assessed. This affords students the possibility to understand mathematical models through formulas (i.e., Equation (56)) and graphs (i.e.,
Figure 8).
In
Section 3, the calculation procedure was applied to the three most used cables in low-voltage aerial lines. The cables were laid in a span of
l = 50 m, which is an average span for this type of line. A change in static conditions was applied from conditions, implying maximum internal tension in the cable (subscript 1) to conditions implying maximum sag in the cable (subscript 2). Step I corresponded to the variation in curvature due to temperature (i.e., Equation (57)), achieving good results in all three cases with results having errors below 2.1% with respect to the exact solution provided by MATLAB’s fsolve. The calculation procedure described in
Section 3.4 can be reduced to step I, especially when concerning temperature variation. The application of step II slightly improved the results.
Since these were standard problems in low-voltage aerial line design, they became puzzle problems [
10]. These were complete problems with statements, analytical resolution procedures supported by graphics, and concrete/intuitive analytical solutions. However, this was an approximate solution because the procedure did not lead to an exact solution, as it is not an algorithm. The procedure allows students to advance their studies by having mathematical tools that analyze cables in any condition. These are tools that students are familiar and friendly with. The problems were posed to students in secondary education, specifically in vocational education and training in the electrical branch. They accepted the calculation procedure positively because it allowed them to manually make a complete problem. They can thus obtain a computer solution to compare results. In addition, students can be encouraged to search independently for other methods of solving the equation of steady-static response in suspended cables, such as the Cardano’s formulae or the Ruffini’s rule.
In future works, the described calculation procedure should be applied to more complex calculation conditions, i.e., cables with several spans and different lengths [
20], and spans with supports at different levels. The main point of interest is to apply the procedure to cables with large thermal uprating, which would increase their power transfer capacity [
42,
43,
44]. The conductors (i.e., high-temperature and low-sag conductors) can support temperatures up to 150 °C, against 80 °C of the conductors they replace [
45]. In this case, there were large temperature variations and this was where the calculation procedure described in this paper obtained the best results.
5. Conclusions
In this study, an approximate method to calculate low voltage aerial lines was successfully developed. The method facilitated the acquisition of professional and mathematic competences for vocational education and training students in the electrical branch. Educational exercises were herein proposed and students provided affordable calculations and analysis tools.
Three phases have been differentiated in the laying and operation of the suspended cables, owing to which a graphic procedure has been obtained in which each of the magnitudes involved in the process are identified. It is an approximate but useful tool for solving exercises manually, and for the student to have a simple model of resolution and understanding of the physical phenomena involved.
The equation of steady-static response in suspended cables to solve is a cubic equation, which can be solved by well-known methods such as the Cardano’s formulae or the Ruffini’s rule, among others. This work provides a graphical solution of the equation of steady-static response and requires applying the physical laws used in suspended cables. Step I of the procedure considers the variation in cable length with the change in temperature, and step II evaluates the variation in length with the change in tension. This procedure has great didactic value, since it allows the student to apply previously acquired concepts, which are necessary for the study of suspended cables.
As disadvantages or limitations of the proposed procedure, it provides only approximate results to the exact solution and requires more time to resolve the exercise. In addition, it is a specific procedure, not applicable to other subjects of the course.