Non-Pillar Coal Mining by Driving Roadway During Mining Period in High-Gas Top-Coal-Caving Working Face
Abstract
:1. Introduction
2. Process Flow of Non-Pillar Coal Mining Technology with Width Pillar
- (1)
- 01 working face mining stage: Firstly, studies structured the highways on both sides of the 01 working face and the transportation roadway on the 02 working face. Experts have installed two ventilation systems—one for air intake and one for air return—on the 01 working face. The 01 transportation roadway–01 working face–01 air-intake roadway belongs to the “Y” ventilation system, while the 02 working face–02 transportation roadway constitutes the “L” ventilation system. Therefore, the working face is a “Y + L” ventilation system, as shown in Figure 1a.
- (2)
- Excavating roadway during mining: Researchers have established the ideal coal pillar size by studying the spatiotemporal effects of surrounding rock stress in tunnels and the distribution characteristics of W-shaped gas flow fields. According to studies, research constructed under discussion the return airway on the 02 working face at the same time as mining on the 01 working face, as seen in Figure 1b.
- (3)
- 02 Working face mining stage
3. Stability of Roadway Under Complex Mining Stress Environment
3.1. Temporal and Spatial Distribution Characteristics of Complex Stress Environment
- (1)
- If the width of the coal pillar is 10 m, when x > 50 m, the 02 air-return roadway will be affected by the stress of the 01 air-inlet roadway. When x = 50 m, the roadway will enter the stage of advanced mining influence. When x < 0 m, it will enter the lateral support pressure influence stage.
- (2)
- If the width of the coal pillar is 25 m, according to Equation (1), when x > 21.5 m, the 02 air-return roadway is in the stage of solid coal excavation. When 0 < x < 21.5 m, the roadway is in the stage of advanced mining influence.
- (3)
- If the width of the coal pillar is 50 m, there is no intersection point throughout the segmented equation, indicating that the excavation process of the 02 air-return roadway is not affected by the stress of the 01 working face and surrounding rock of the roadway; that is, the roadway excavation process is always in the stage of solid coal excavation.
3.2. Reasonable Size of Coal Pillars Based on Rock Stability
4. Gas Control Method for Non-Pillar Coal Mining in High-Gas Top-Coal-Caving Face
4.1. Gas Concentration Law of W-Shaped Ventilation Fully Mechanized Top-Coal-Caving Face
4.2. Reasonable Coal Pillar Size Based on Gas Control
5. On-Site Application Effect Analysis
6. Conclusions
- (1)
- The proposed non-pillar coal mining technology by a driving roadway during the mining period, which reserves wide coal pillars, arranges W-shaped fully mechanized caving faces in sequence to replace Y-shaped ventilated fully mechanized caving faces, and reserves wide coal pillars for mining. The extraction rate of the working face has increased by 12.6%, and the mining replacement time has been shortened by 15 months.
- (2)
- The paper analyzes the complex stress environment of mining, determines the segmented equations for the boundaries of different mining influence ranges, and reveals the spatiotemporal effects of the stress environment of an excavation roadway during mining. The influence range of lateral support pressure is within 40 m from the coal wall on the side of the roadway.
- (3)
- To determine the reasonable width of the coal pillar, the stability of the protective coal pillar and the deformation of the surrounding rock of the roadway were studied. In addition to analyzing the effects of changes in the protective coal pillar’s width on the working face gas flow field’s movement law, the reasonable width of the protective coal pillar was finally determined to be 70 m.
- (4)
- The determined coal pillar width was successfully applied in the on-site implementation project, verifying the correctness of relevant theories. The cumulative movement of the two sides was approximately 90 mm, which meets the on-site usage requirements.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Rock | Thickness/m | Bulk Modulus/GPa | Shear Modulus/GPa | Tensile Strength/MPa | Internal Friction Angle/° | Adhesive Force /MPa | Density/Kg·m−3 |
---|---|---|---|---|---|---|---|
Overburden | 10 | 5.84 | 3.75 | 3.43 | 36.6 | 4.62 | 2500 |
Middle sandstone | 16.5 | 4.35 | 2.31 | 2.73 | 35.8 | 4.21 | 2450 |
Siltstone | 1.0 | 6.08 | 3.97 | 4.27 | 37.2 | 4.82 | 2600 |
Sandy mudstone | 1.72 | 5.33 | 3.25 | 3.74 | 36.0 | 4.75 | 2550 |
Mudstone | 2.2 | 3.91 | 1.74 | 1.50 | 31.6 | 2.74 | 2150 |
3 # coal | 6.08 | 2.32 | 0.9 | 1.20 | 20.0 | 2.02 | 1400 |
Mudstone | 2.46 | 3.91 | 1.74 | 1.50 | 31.6 | 2.74 | 2150 |
Fine sandstone | 3.52 | 6.08 | 3.97 | 4.27 | 37.2 | 4.82 | 2600 |
Sandy mudstone | 4.0 | 4.24 | 2.14 | 2.32 | 33.2 | 3.26 | 2300 |
Mudstone | 2.5 | 3.91 | 1.74 | 1.50 | 31.6 | 2.74 | 2100 |
Fine sandstone | 3.5 | 5.33 | 3.25 | 3.74 | 36.0 | 4.75 | 2550 |
Undercover rock layer | 10 | 5.84 | 3.75 | 3.43 | 36.6 | 4.62 | 2500 |
Boundary Name | Boundary Type | Boundary Type |
---|---|---|
Air-intake roadway | Velocity inlet | 0.76 m/s |
Transportation roadway | Velocity inlet | 2.17 m/s |
Air-return roadway | Outflow | 0.9 |
High-pumping roadway | Outflow | 0.1 |
Internal interface of model | Interior | - |
Other external walls of model | Wall | - |
Model | Definition |
---|---|
Solver | Pressure-Based |
Viscous Model | k-Epsilon |
Energy | On |
Material | Methane Air |
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Shen, H.; Chen, Z.; Yuan, Y.; Li, B.; Anamor, S.K. Non-Pillar Coal Mining by Driving Roadway During Mining Period in High-Gas Top-Coal-Caving Working Face. Processes 2024, 12, 2607. https://doi.org/10.3390/pr12112607
Shen H, Chen Z, Yuan Y, Li B, Anamor SK. Non-Pillar Coal Mining by Driving Roadway During Mining Period in High-Gas Top-Coal-Caving Working Face. Processes. 2024; 12(11):2607. https://doi.org/10.3390/pr12112607
Chicago/Turabian StyleShen, Haisheng, Zhongshun Chen, Yong Yuan, Bo Li, and Samuel Kofi Anamor. 2024. "Non-Pillar Coal Mining by Driving Roadway During Mining Period in High-Gas Top-Coal-Caving Working Face" Processes 12, no. 11: 2607. https://doi.org/10.3390/pr12112607
APA StyleShen, H., Chen, Z., Yuan, Y., Li, B., & Anamor, S. K. (2024). Non-Pillar Coal Mining by Driving Roadway During Mining Period in High-Gas Top-Coal-Caving Working Face. Processes, 12(11), 2607. https://doi.org/10.3390/pr12112607