1. Introduction
China has abundant reserves of coal and associated coalbed methane, with significant development potential [
1,
2]. However, many coal seams in China have been affected by one or more phases of tectonic movements during their formation, resulting in a wide distribution of tectonically deformed coal reservoirs [
3,
4]. Additionally, the gradual depletion of high-quality shallow coal reserves [
5] hampers the development of coalbed methane resources in China [
6]. Therefore, investigating the efficient surface development of coalbed methane from tectonically deformed coal reservoirs is crucial for coalbed methane extraction, mine gas management, and methane emission reduction.
It is well known that tectonically deformed coal, especially typical varieties, is characterized by low-strength, extremely low permeability, and difficulties in dewatering [
5]. Despite extensive development projects in tectonically deformed coal reservoirs across regions such as Anhui and Guizhou, China, and achieving varied production increases, challenges such as unstable production, rapid decline rates, and low extraction efficiency still prevail [
7,
8]. Statistics indicate that direct fracturing remains the main technique for enhancing production in tectonically deformed coal reservoirs, yet due to their poor mechanical strength, significant achievements are difficult to obtain [
9,
10]. Numerous scholars have proposed indirect fracturing techniques targeting the roof [
11], interburden [
12], and inherent structure coal seams [
13] in tectonically deformed coal reservoirs, achieving moderate production enhancements. Yuan et al. have established a technique for protective layer mining and depressurization to enhance permeability and gas extraction in tectonically deformed coal reservoirs [
14,
15]. Following this, Sang et al. have suggested stimulating extensive stress release in these reservoirs through cavity-induced collapse, inspired by cave completion technology [
3]. Engineering practices have shown that stress release techniques in tectonically deformed coal reservoirs significantly increase single well production, reaching up to 2000 m
3/d [
16]. This demonstrates the feasibility and practical value of horizontal well caving completion and pulsating stimulation for inducing stress release.
The technology primarily involves “U-shaped well positioning, large-diameter drilling in horizontal wells, stress release and reservoir stimulation under horizontal well pulsating pumping, high coal dust content fluid lifting, efficient recovery of output, and fluid circulation with pumping”. Specifically, the pulsating pumping segment facilitates the stabilization of cavities in tectonically deformed coal reservoirs and controlled stress release and collapse [
17].
Figure 1 presents the schematic diagram of the technology. During the pulsating stimulation, tectonically deformed coal reservoirs endure cumulative cyclic loading, leading to potential coal rock fatigue and deformation, which may result in instability and failure [
18]. Additionally, research by Niu et al. suggests that increased moisture content can soften coal rock [
19], alter its macroscopic and microscopic surface morphology, and ultimately affect pore distribution [
20]. Therefore, investigating the micromechanical damage patterns and the evolution of pore-fracture network structures under cyclic loading and unloading, as well as analyzing porosity expansion under cyclic pulsating loading conditions, is crucial for further application of this technology and the evaluation of its enhanced permeability effects.
In recent years, numerous scholars have conducted research on the physical experiments and numerical simulations of cyclic loading on coal rock. In terms of physical experiments, cyclic loading and unloading typically involve sinusoidal and triangular wave patterns [
21]. There are three loading modes: constant initial stress, and progressive pressurization or depressurization. Some scholars have studied the mechanical damage and permeability of samples under progressive cyclic loading and unloading paths through experiments. Regarding mechanical damage, Hou et al. believe that microcrack formation is the primary cause of sample instability during cyclic loading [
22], while Yang Yang et al. have shown that irreversible strain increases with continued cyclic unloading [
23]. In terms of micro-damage mechanisms, physical experiments often analyze through online permeability tests, acoustic emission signals, and energy evolution. Nasseri et al. utilized acoustic emission technology to gather information on rock damage processes and predict the types of failure [
24]. Gao et al. described the mechanism of microcrack formation in tectonically deformed coal from an energy evolution perspective. However, this method does not allow for direct observation of crack evolution and stress distribution [
18].
In numerical simulations, the discrete element method (DEM) has been widely used in cyclic loading and unloading experiments [
25,
26,
27]. Xu et al. observed that with continuous cycling, samples exhibited slight expansion, and their mechanical properties were somewhat enhanced after multiple cycles [
28]. Lv et al. noted that multistage cyclic stress paths of different waveforms significantly affect the deformation of samples [
29]. Cao et al. conducted a comparative study on the destruction and mechanical behavior of transversely isotropic rocks through indoor experiments and DEM simulations, finding a high concordance between DEM results and experimental outcomes [
30]. The application of these numerical simulations provides new insights for in-depth studies on the evolution of fractures and changes in mechanical properties in rocks under progressive cyclic loading and unloading.
Despite the diversity in research methods and topics, several issues remain: (1) Few cases achieve the real-time online monitoring of stress–strain and pore-fracture network evolution under cyclic loading and unloading; (2) Most studies focus on the loading rate of cyclic loading, with less consideration for conditions arising from different stress levels and amplitudes; (3) Studies on the effects of cyclic loading on porosity under different operational conditions are rare.
In this study, using typical Huainan tectonically deformed coal reservoir samples, we calibrated micromechanical parameters of particle flow to match macroscopic mechanical properties, established a numerical model of coal samples under multi-level cyclic loading and unloading paths, and analyzed characteristics such as force chains, stress–strain, porosity, and crack evolution. The effects of different cyclic loading conditions on the mechanical properties and pore-fracture network structure of tectonically deformed coal samples were discussed (see
Figure 2 for the research process). The experimental results confirm that cyclic loading conditions are beneficial for in situ coalbed methane development in tectonically deformed coal reservoirs, providing valuable insights into the mechanical behavior, damage and deformation patterns, and evolution of pore-fracture structures during horizontal well caving and depressurization extraction processes.
2. Parameter Sensitivity Analysis and Calibration of Micromechanical Parameters
As illustrated in
Figure 2, to closely replicate the cyclic loading and unloading physical experiments and ensure the accuracy of discrete element method (DEM) simulation results, it is necessary to calibrate the micromechanical parameters before conducting the cyclic loading and unloading numerical simulation. This calibration aims to align the numerical model more closely with the physical and mechanical properties of the actual samples. To further reduce the workload of parameter calibration and achieve rapid calibration, it is advisable to conduct a parameter sensitivity analysis under high confining pressure conditions. This analysis identifies the impact of each micromechanical parameter on macroscopic mechanical parameters and establishes corresponding mathematical relationships. Based on this, combined with values measured in physical experiments, perform calculations to determine the approximate range of micromechanical parameters. Afterward, make appropriate adjustments to finally calibrate the specific micromechanical parameters, serving as the foundation for subsequent experimental designs.
2.1. Introduction to the Discrete Element Method
Particle Flow Code (PFC), rooted in the discrete element method, decomposes geotechnical materials into aggregates of abstract particle units. By attributing micromechanical parameters to these particles, PFC accurately simulates macroscopic mechanical characteristics of materials, encompassing the spatiotemporal development of cracks and rock mechanics, from a microscale standpoint. PFC is extensively applied in a range of studies. In standard PFC2D simulations, aligning micromechanical parameters with mechanical properties typically requires a trial-and-error approach [
31]. This process includes performing indoor triaxial compression tests on mylonite coal samples, accompanied by a sensitivity analysis of parameters to determine the relationship between micromechanical and macroscopic mechanical properties. Fine-tuning these parameters based on triaxial test results subsequently enables the alignment of simulated micromechanical parameters with actual experimental data. The calibrated parameters serve as a foundation for subsequent experiments.
2.2. Parameter Sensitivity Analysis
This section details extensive numerical simulation experiments conducted through a trial-and-error approach. It examines the influence of micromechanical parameters within a discrete element model on macroscopic parameters. The study concentrates the parallel bond contact model, assessing the sensitivity of five micromechanical parameters related to coals deformation parameters (Elastic modulus, Poisson’s ratio) and strength parameters (Peak strength, Cohesion, Internal friction angle). The study involves two key processes. First, it includes fitting significant macro-/micro-parameters. Second, it focuses on creating multivariate function fittings. These functions are specifically for micromechanical parameters that have a strong influence on macroscopic parameters. In the numerical simulations, a confining pressure of 4 MPa was applied, setting seven values for each micromechanical parameter. The parameters for these experiments are detailed in
Table 1.
Significant variations were observed in macroscopic mechanical parameters measured under different micromechanical parameter experimental conditions. Due to the inconsistency in the units of these macroscopic mechanical parameters, it is challenging to intuitively demonstrate their mathematical relationships and the impact of micromechanical parameters on them. Therefore, to enable a clearer comparison of the differences and response characteristics of macroscopic mechanical parameters when micromechanical parameters change, we utilized the initialization method for these parameters, essentially normalizing them. The calculation formula is:
In the equation, represents the initialization result; represents macro mechanical parameter results; and represents the first non-empty data.
Figure 3 illustrates the response patterns of five macroscopic mechanical parameters to various micromechanical parameters. As indicated by
Figure 3, it is evident that macroscopic mechanical parameters are influenced by various micromechanical parameters, each with distinct effects and influenced parameters. Normalized data in
Figure 3a show that the stiffness ratio significantly impacts the Poisson’s ratio, following an exponential relationship. Cohesion, internal friction angle, elastic modulus, and peak stress demonstrate characteristics of segmented functions. This variation is particularly noticeable with the stiffness ratio around a value of 1. For instance, cohesion linearly increases with the stiffness ratio up to a value of 1.5. However, the normalized data indicate a relatively minor impact of the stiffness ratio on peak stress, elastic modulus, and internal friction angle, all showing a trend of slight increase before stabilizing.
Figure 3b indicates that although the friction coefficient affects Poisson’s ratio, this effect is relatively minor, with the Poisson’s ratio slightly decreasing as the friction coefficient increases. The friction coefficient has a more pronounced effect on the internal friction angle, which shows an initial increase and then stabilizes at higher values of the friction coefficient. This trend is also mirrored in the peak stress. Additionally, the friction coefficient influences cohesion, demonstrating an exponential growth pattern. There is a logarithmic relationship between the friction coefficient and the elastic modulus. The elastic modulus has a significant impact on peak stress, exhibiting an exponential relationship with high accuracy. It also shows a linear relationship with cohesion but has negligible effects on the internal friction angle and Poisson’s ratio. According to
Figure 3c, the internal friction angle has a considerable impact on cohesion, with the elastic modulus and peak stress following in terms of influence, but negligible impact on the Poisson’s ratio.
Figure 3d indicates that tangential bond strength mainly influences cohesion and peak stress, with a moderate effect on the internal friction angle, but less so on the elastic modulus and Poisson’s ratio.
Figure 3e demonstrates that the parallel bond elastic modulus significantly impacts the elastic modulus, more than peak strength, internal friction angle, cohesion, and Poisson’s ratio, and shows a linear correlation.
Table 2 presents the mathematical relationships between various micromechanical and macroscopic mechanical parameters, elucidating the interrelations depicted in these figures.
Based on the results of the numerical experiments, the analysis of the correlations using multivariate function fitting is as follows:
In the equation, macromechanical parameters are defined as follows: represents elastic modulus (GPa); represents internal friction angle (°); represents force of cohesion (MPa); represents Poisson ratio; represents peak stress (MPa); micromechanical parameters: represents effective modulus (GPa); represents friction angle (°); represents cohesion (MPa); represents stiffness ratio; and represents friction coefficient.
2.3. Calibration of Microscopic Mechanical Parameters and Their Macroscopic Mechanical Characteristics
To facilitate a deeper investigation into the evolution of pore-fracture networks in tectonically deformed coal samples under cyclic loading and unloading, we utilized the widely recognized Parallel Bond (PB) model [
32] in discrete element method simulations. Before performing the biaxial cyclic loading and unloading simulations, calibrating the micromechanical parameters using data from indoor [
18] was essential. The numerical simulation initially replicated these triaxial tests using the PB model with discrete element cylindrical samples measuring 50 mm by 100 mm, containing 5354 particles with radii ranging from 0.5 to 0.7 mm. The model’s porosity was set to the measured value of 0.14977, with the confining pressure fixed at 4 MPa to align with the indoor tests. Simulations were conducted under various deviatoric stresses (q values of 4 MPa, 8 MPa, 12 MPa). To reduce simulation time, the duration of the numerical simulation was proportionally scaled down relative to the indoor test time. The micro-parameters of the contact model in the DEM simulation are presented in
Table 3. The sample model, as shown in
Figure 4, features rigid boundary elements, termed “walls”, on its four sides (top, bottom, left, and right). During the experiment, the PFC servo mechanism is employed to maintain the walls at the left and right ends within a reasonable fluctuation range, ensuring constant confining pressure. The top and bottom walls are set at specific velocities to act as loading platforms, enabling load application through displacement control.
To verify the accuracy of simulation results, it is necessary to compare these with laboratory experiment outcomes.
Figure 5 displays the stress–strain curves obtained from laboratory physical experiments (dashed lines) alongside those from PFC
2D numerical simulations of conventional triaxial compression tests (solid lines). The data from physical experiments indicate that the tectonically deformed coal samples exhibit significant elastoplastic strain characteristics, with mechanical properties similar to those of soft rock and relatively low peak strains. The numerical simulation results closely match the actual laboratory experiment outcomes. Under a confining pressure of 4 MPa, the peak strength measured in the laboratory was 9.32 MPa, compared to 9.4 MPa in the numerical simulations, with a maximum absolute error of 0.08 MPa.
Table 4 presents the results of the mechanical property parameters from both the laboratory physical experiments and numerical simulations.
A comparative analysis demonstrates that the PFC2D program can realistically simulate the mechanical properties of tectonically deformed coal samples. Building on this, conducting cyclic loading and unloading simulation experiments with PFC2D to analyze the evolution of macroscopic mechanical parameters, cracks, and porosity under various conditions is feasible.
2.4. Cyclic Loading and Unloading Experiment Design
The study on horizontal well cavity completion for coalbed methane development, several stress application modes were considered, such as pulsating pressurization, depressurization, and cyclic pulsation. Initially, the research outlined four stress paths for cyclic loading and unloading to assess their impact on fracture expansion. This evaluation was crucial in selecting the most advantageous stress path.
Subsequently, experiments were carried out to determine the most effective stress loading path. The cyclic loading and unloading process was divided into two phases, during which the axial pressure maintained constant. Cyclic loading and unloading commenced from a predefined initial stress value and were conducted at a fixed amplitude. If the impact on fracture expansion was minimal after 5–6 cycles, the initial stress value was adjusted for the next cycle. This procedure was repeated at a consistent 50% amplitude until sample failure. To ensure consistency between numerical simulations and physical experiments, the simulation were designed to closely replicate actual conditions (
Table 4). This was achieved by setting the stress differential between unloading levels equal to the cyclic amplitude and maintaining other parameters constant. As presented in
Table 5, for Pathway 1, with a constant axial pressure of 16 MPa, the upper limit confining pressure is reduced, and cyclic loading and unloading are conducted according to a set pressure gradient of either 1 MPa or 2 MPa; and for Pathway 2, with the axial pressure held constant at 16 MPa, the cyclic amplitude is altered. Instead of using 50% of the upper limit confining pressure as the amplitude, cycling is conducted under conditions based on a pressure gradient for loading and unloading.