Toward Enhanced Efficiency: Soft Sensing and Intelligent Modeling in Industrial Electrical Systems
Abstract
:1. Introduction
2. Literature Review Methodology
2.1. Study Selection Criteria
2.2. Search Process and Selection of Studies
3. Descriptive Analysis of the Literature
- Intelligent Modeling and Optimization encompasses articles focusing on advanced modeling techniques and optimization strategies to enhance industrial processes’ efficiency and effectiveness. This cluster includes works that utilize innovative approaches such as Bayesian learning, just-in-time learning (JITL), and intelligent optimization frameworks to address various challenges in industrial systems.
- Soft Sensing Techniques includes research that develops and applies soft sensing methods for industrial processes. These techniques involve indirect measurements and data-driven models to estimate process variables that are difficult or impossible to measure directly. The articles in this cluster explore various statistical and machine-learning methods to improve the accuracy and reliability of soft sensors.
- Machine Learning and Neural Networks covers studies that leverage machine learning algorithms and neural network models to solve complex problems in industrial settings. This cluster includes works implementing deep learning, auto-encoders, and other neural network-based methods to enhance predictive accuracy and process control.
- Process Monitoring and Optimization focuses on articles that aim to monitor and optimize industrial processes through data-driven and model-based approaches. This cluster includes research on state estimation, process monitoring, and dynamic optimization, utilizing techniques such as variational Bayesian learning and dynamic latent variable models.
4. Results
4.1. Intelligent Modeling and Optimization
4.1.1. Definition
4.1.2. Applications
4.1.3. Current Challenges
4.1.4. Future Trends
4.2. Soft Sensing Techniques
4.2.1. Definition
4.2.2. Applications
4.2.3. Current Challenges
4.2.4. Future Trends
4.3. Machine Learning and Neural Networks
4.3.1. Definition
4.3.2. Applications
4.3.3. Current Challenges
4.3.4. Future Trends
4.4. Process Monitoring and Optimization
4.4.1. Definition
4.4.2. Applications
4.4.3. Current Challenges
4.4.4. Future Trends
5. Discussions
6. Conclusions
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
Appendix A
N° | ID | Ref. | Complete Title | Article’s Proposal | Authors, Year |
---|---|---|---|---|---|
1 | S-180 | [57] | Soft sensing of silicon content via bagging local semi-supervised models | Bagging local semi-supervised models (BLSM) improve the online prediction of silicon content in industrial blast furnaces, leveraging hidden information in process variables. | He et al., 2019 |
2 | S-65 | [35] | Mode Information Separated β-VAE Regression for Multimode Industrial Process Soft Sensing | An advanced regression model, SW-β-VAE and MA-SW-β-VAER, analyzes and measures multimode industrial processes using soft sensors. | Shen et al., 2023 |
3 | S-41 | [38] | Principal Component-Based Semi-Supervised Extreme Learning Machine for Soft Sensing | The PCSELM model enhances soft sensor performance by utilizing both labeled and unlabeled data. | Shi et al., 2023 |
4 | S-11 | [40] | Data-Driven Soft Sensing for Batch Processes Using Neural Network-Based Deep Quality-Relevant Representation Learning | A neural network-based deep quality-relevant representation learning approach improves soft sensing in dynamic batch processes by optimizing quality-relevant information. | Jiang et al., 2023 |
5 | S-153 | [42] | A novel (JITL) strategy for soft sensing with improved similarity measure based on mutual information and PLS | A new similarity measure method combining mutual information and partial least squares improves JITL-based soft sensor modeling for industrial processes. | Song et al., 2020 |
6 | S-82 | [32] | Intelligent modeling and detailed analysis of drying hydration thermal and spectral characteristics for convective drying of chicken breast slices | Convective drying characteristics of chicken breast slices at various temperatures are analyzed using ANN and semi-empirical models to optimize drying processes. | Kumar et al., 2019 |
7 | S-32 | [56] | Probabilistic stationary subspace regression model for soft sensing of nonstationary industrial processes | A probabilistic stationary subspace regression (PSSR) model enhances soft sensing for nonstationary industrial processes by capturing mathematical correlations between variables. | Zhao et al., 2024 |
8 | S-112 | [31] | IMO for smart energy hub | An IMO method for a smart energy hub model improves operation efficiency and reduces computational burden for multiple energy systems. | Liu et al., 2019 |
9 | S-184 | [36] | Bayesian (JITL) and its Application to Industrial Soft Sensing | Bayesian JITL (BJITL) improves soft sensor performance in industrial processes by enhancing relevant sample selection and base learner construction. | Shao et al., 2020 |
10 | S-185 | [47] | Intelligent Modeling and Simulation of the Inverse Kinematics Redundant 3-DOD Cooperative Using Solidworks and MATLAB/Simmechanics | Intelligent modeling with an ANFIS controller and CAD data enhances the inverse kinematics of redundant industrial manipulator robots. | Bahani et al., 2022 |
11 | IEEE-014 | [54] | Intelligent State Estimation for Continuous Fermenters Using Variational Bayesian Learning | Variational Bayesian learning algorithms accurately estimate states in continuous fermenters, focusing on improving estimation with a random transition probability matrix. | S. Gao and S. Zhao and X. Luan and F. Liu et al., 2021 |
12 | S-12 | [37] | Robust Sparse Gaussian Process Regression for Soft Sensing in Industrial Big Data Under the Outlier Condition | A robust sparse Gaussian process regression method addresses outliers in large datasets to improve model construction for industrial processes. | Huang et al., 2024 |
13 | S-116 | [43] | A two-step multivariate statistical learning approach for batch process soft sensing | A two-step approach using partial least squares and multiway partial least squares designs soft sensors for product quality prediction in industrial processes. | Hicks et al., 2021 |
14 | S-170 | [45] | Soft Sensing Applications for Non-Stable Processes Based on a Weighted High-Order Dynamic Information Structure | A novel weighted autoregressive dynamic latent variable (WARDLV) model addresses challenges of autocorrelation and non-stable features in industrial processes. | Zhang et al., 2020 |
15 | S-110 | [36] | Powder composition monitoring in continuous pharmaceutical solid-dosage form manufacturing using state estimation—Proof of concept | A model-based approach using a moving-horizon state estimator improves the monitoring of powder composition in continuous solid-dosage form manufacturing. | Destro et al., 2021 |
16 | S-149 | [34] | Adaptive ensemble learning strategy for semi-supervised soft sensing | An adaptive ensemble learning strategy for soft sensors enhances regression performance with limited labeled samples using semi-supervised learning. | Shi et al., 2020 |
17 | S-21 | [34] | Efficient JITL framework for nonlinear industrial chemical engineering soft sensing based on adaptive multi-branch variable scale integrated CNNs. | An efficient JITL framework (EJITL-AMVs-ICNN) enhances real-time updating of local models in chemical processes, improving prediction accuracy and reducing elapsed time. | Chen et al., 2023 |
18 | S-02 | [33] | Soft Sensing of LPG Processes Using Deep Learning | The integration of soft sensors and deep learning in oil-refinery processes enhances monitoring efficiency and predictive accuracy for de-ethanization and debutanization. | Sifakis et al., 2023 |
19 | S-19 | [46] | Probabilistic Fusion Model for Industrial Soft Sensing Based on QRFC. | A novel QRFC model based on PLS improves soft sensor performance in nonlinear and multimodal industrial processes. | Yang et al., 2023 |
20 | S-25 | [49] | Novel virtual sample generation method based on data augmentation and weighted interpolation for soft sensing with small data | A virtual sample generation method (DAWI-VSG) enhances soft sensing datasets with high-quality samples to improve prediction accuracy in industrial processes. | Song et al., 2023 |
21 | S-31 | [53] | Quality Regularization-Based Semisupervised Adversarial Transfer Model With Unlabeled Data for Industrial Soft Sensing | QR-SATM leverages unlabeled data for more accurate soft sensor predictions. | He et al., 2024 |
22 | S-64 | [50] | Neural Network Weight Comparison for Industrial Causality Discovering and Its Soft Sensing Application | WCCM algorithm discovers variable relationships to guide process modeling and control optimization in industrial processes. | He et al., 2023 |
23 | S-10 | [48] | A New Distributed Echo State Network Integrated With an Auto-Encoder for Dynamic Soft Sensing | A distributed ESN model integrated with an auto-encoder (AE-DESNm) handles high-dimensional data and improves dynamic soft sensor performance. | He et al., 2023 |
24 | S-95 | [52] | Gaussian mixture deep dynamic latent variable model with application to soft sensing for multimode industrial processes | A deep dynamic latent variable regression model (GM-GVAER) enhances soft sensing in multimode industrial processes by capturing dynamic features. | Xu et al., 2022 |
25 | S-75 | [51] | Neural networks with upper and lower bound constraints and its application on industrial soft sensing modeling with missing values | A neural network method with upper and lower bound constraints handles missing values in soft sensor data, improving prediction reliability. | Lu et al., 2022 |
26 | IEEE-040 | [39] | A Data-Driven Soft Sensing Approach Using Modified Subspace Identification With Limited Iterative Expectation-Maximization | An EM-SID algorithm improves predictive ability in data-driven soft sensor modeling by addressing biased system matrices estimation. | W. Guo and T. Pan and Z. Li and S. Chen et al., 2020 |
27 | S-37 | [55] | Data-driven intelligent modeling framework for the steam cracking process | A data-driven intelligent modeling framework (LARD-MARS) balances prediction accuracy and computational speed in the steam cracking process. | Zhao et al., 2023 |
28 | S-178 | [44] | Soft Sensing of a Nonlinear Multimode Process Using a Self Organizing Model and Conditional Probability Density Analysis | A self-organizing model and conditional probability density analysis handle nonlinear multimode processes for improved soft sensor performance. | Wang et al., 2019 |
29 | S-48 | [41] | Weighted target feature regression neural networks based soft sensing for industrial process | A weighted target feature regression neural network (WTFAER) was proposed to address the difficulties in measuring product quality online in industrial processes, demonstrating superior performance and generalization in simulations compared to other methods. | Guo, X. and Wang, Q. and Li, Y., 2024. |
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Database | Search Terms | Query String |
---|---|---|
Scopus | Journal articles published between 2019 and 2024, written in English, that include either “Industrial” or “Electrical” along with either “Soft Sensing” or “Intelligent Modeling” in the title, abstract, or keywords. | TITLE-ABS-KEY ((“Industrial” OR “Electrical”) AND (“Soft Sensing” OR “Intelligent Modeling”)) AND PUBYEAR > 2018 AND PUBYEAR < 2025 AND (LIMIT-TO (DOCTYPE, “ar”)) AND (LIMIT-TO (LANGUAGE, “English”)) |
IEEE Xplore | Journal articles published between 2019 and 2024, written in English, that include either “Industrial” or “Electrical” along with both “Soft Sensing” and “Intelligent Modeling” in all metadata. | ((“All Metadata”:Industrial) OR (“All Metadata”:Electrical)) AND ((“All Metadata”:Soft Sensing) AND (“All Metadata”:Intelligent Modeling)) |
MDPI | Journal articles published between 2019 and 2024, written in English, that include either “Industrial” or “Electrical” along with both “Soft Sensing” and “Intelligent Modeling”. | Industrial OR Electrical AND Soft Sensing AND Intelligent Modeling |
Criterion | Description | Evaluation Metrics |
---|---|---|
Relevance to Research | How closely does the paper align with the review’s focus on soft sensing, intelligent modeling, etc. | 1 = Not relevant, 2 = Slightly relevant, 3 = Moderately relevant, 4 = Highly relevant, 5 = Essential |
Quality of Research | The rigor and reliability of the research methodology used. | 1 = Poor, 2 = Fair, 3 = Good, 4 = Very Good, 5 = Excellent |
Innovation and Originality | The originality and contribution of the paper to the field. | 1 = Not original, 2 = Slightly original, 3 = Moderately original, 4 = Very original, 5 = Groundbreaking |
Clarity and Presentation | The clarity of writing, structure, and presentation of the paper. | 1 = Poor, 2 = Fair, 3 = Good, 4 = Very Good, 5 = Excellent |
Depth of Analysis | The depth and thoroughness of the analysis provided in the paper. | 1 = Superficial, 2 = Basic, 3 = Adequate, 4 = In-depth, 5 = Comprehensive |
Applicability | The practical applicability of the research findings to industrial electrical systems. | 1 = Not applicable, 2 = Slightly applicable, 3 = Moderately applicable, 4 = Very applicable, 5 = Highly applicable |
References and Citations | The number and quality of references and citations used in the paper. | 1 = Poor, 2 = Fair, 3 = Good, 4 = Very Good, 5 = Excellent |
Impact and Influence | The impact and influence of the paper within the research community. | 1 = Low, 2 = Fair, 3 = Good, 4 = Very Good, 5 = High |
Scope and Coverage | The scope of the paper and the extent to which it covers relevant topics. | 1 = Narrow, 2 = Limited, 3 = Adequate, 4 = Broad, 5 = Comprehensive |
Case Studies and Examples | The paper provides the inclusion and quality of case studies or practical examples. | 1 = None, 2 = Few/poor quality, 3 = Adequate, 4 = Several/good quality, 5 = Many/high quality |
Technical Accuracy | The accuracy and reliability of the technical content presented. | 1 = Poor, 2 = Fair, 3 = Good, 4 = Very Good, 5 = Excellent |
Future Research Directions | The paper discusses future research directions and potential advancements. | 1 = None, 2 = Limited, 3 = Adequate, 4 = Extensive, 5 = Comprehensive |
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Share and Cite
Arévalo, P.; Ochoa-Correa, D. Toward Enhanced Efficiency: Soft Sensing and Intelligent Modeling in Industrial Electrical Systems. Processes 2024, 12, 1365. https://doi.org/10.3390/pr12071365
Arévalo P, Ochoa-Correa D. Toward Enhanced Efficiency: Soft Sensing and Intelligent Modeling in Industrial Electrical Systems. Processes. 2024; 12(7):1365. https://doi.org/10.3390/pr12071365
Chicago/Turabian StyleArévalo, Paul, and Danny Ochoa-Correa. 2024. "Toward Enhanced Efficiency: Soft Sensing and Intelligent Modeling in Industrial Electrical Systems" Processes 12, no. 7: 1365. https://doi.org/10.3390/pr12071365
APA StyleArévalo, P., & Ochoa-Correa, D. (2024). Toward Enhanced Efficiency: Soft Sensing and Intelligent Modeling in Industrial Electrical Systems. Processes, 12(7), 1365. https://doi.org/10.3390/pr12071365