Impeller Design and Performance Analysis of Aviation Fuel Pump Based on the Inverse Method
Abstract
:1. Introduction
2. Inverse Design Theory
2.1. Mean Velocity
2.2. Periodic Velocity
2.3. Blade Geometry
3. Design of AFP Impellers Using the Inverse Method
4. CFD Simulation with RANS Method
4.1. CFD Method
4.2. The Validation of CFD Simulations
5. Simulation Results and Performance Analysis
5.1. The Results of the Calculation with High Pressure at the Inlet
5.2. The Results of the Calculation with Low Pressure at the Inlet
6. Discussion and Conclusions
- Using the inverse method can achieve the rapid design of a centrifugal impeller. The three AFP impellers designed by IMDP have good performance at the design point, and the efficiency is above 90%. The velocity and pressure of IMDP calculation are relatively consistent with RANS results, which means IMDP results have a good reference and lays the foundation for geometric design. Designers can modify the impeller according to the simulation results by adjusting the input parameters, which helps designers to get rid of the dependence on relevant databases and experience in direct design.
- The impeller with a higher loading at the hub not only maintains a high efficiency as flow varies under the high inlet pressure conditions (cavitation does not occur) but also has better anti-cavitation performances when cavitation occurs. Hub-loading is an excellent distribution in the inverse design process.
- The cavitation phenomena of the three impellers are different. Properly increasing the loading on the hub side of the leading edge or reducing the loading on the shroud side can suppress cavitation and effectively improve the anti-cavitation performance of the impeller. However, excessive adjustment may cause cavitation in other areas. Designers can adjust the loading near the leading edge according to the actual situation to improve the cavitation resistance.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Nomenclature
AFP | aviation fuel pump |
CFD | computational fluid dynamics |
IMDP | inverse method design program |
NPSHa | net positive suction head available |
NURBS | non-uniform rational basis splines |
RANS | Reynolds Averaged Navier–Stokes |
number of blades | |
blockage factor | |
Cp | heat capacity at constant pressure |
blade wrap angle | |
average blade wrap angle | |
g | acceleration of gravity |
H | impeller head |
m | streamwise meridional coordinate |
mass flow rate | |
number of Fourier expansion terms | |
pressure side pressure | |
suction side pressure | |
total pressure rise of pump impeller | |
inlet total pressure | |
saturated vapor pressure | |
radial coordinate | |
periodic sawtooth function | |
blade thickness | |
blade tangential thickness | |
pump impeller Torque | |
temperature of the working fluid | |
radial periodic velocity | |
axial periodic velocity | |
tangential periodic velocity | |
radial mean velocity | |
axial mean velocity | |
tangential mean velocity | |
pitchwise mean meridional velocity | |
W | relative velocity |
z | axial coordinate |
new angle coordinate | |
impeller efficiency | |
angle coordinate of the cylindrical coordinate system | |
blade load | |
dynamic viscosity | |
density | |
potential function | |
stream function | |
angular velocity | |
vorticity |
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Units | Values | |
---|---|---|
20 | ||
Pa | 1379 | |
kg/m3 | 746.96 | |
Cp | kJ/(kg•K) | 2.125 |
Pa•s | 9.9 × 10−4 |
Flow Rate | Rotational Speed | Head |
---|---|---|
58 | 10,000 rpm | 82 m |
Efficiency (%) | Head (m) | |
---|---|---|
Shroud-loading impeller | 90.95 | 83.14 |
Mid-loading impeller | 90.54 | 82.59 |
Hub-loading impeller | 90.87 | 83.28 |
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Ping, C.; Yang, J.; Ferlauto, M.; Zhao, Y. Impeller Design and Performance Analysis of Aviation Fuel Pump Based on the Inverse Method. Designs 2023, 7, 61. https://doi.org/10.3390/designs7030061
Ping C, Yang J, Ferlauto M, Zhao Y. Impeller Design and Performance Analysis of Aviation Fuel Pump Based on the Inverse Method. Designs. 2023; 7(3):61. https://doi.org/10.3390/designs7030061
Chicago/Turabian StylePing, Chenguang, Jinguang Yang, Michele Ferlauto, and Yang Zhao. 2023. "Impeller Design and Performance Analysis of Aviation Fuel Pump Based on the Inverse Method" Designs 7, no. 3: 61. https://doi.org/10.3390/designs7030061
APA StylePing, C., Yang, J., Ferlauto, M., & Zhao, Y. (2023). Impeller Design and Performance Analysis of Aviation Fuel Pump Based on the Inverse Method. Designs, 7(3), 61. https://doi.org/10.3390/designs7030061