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Advanced Structure Materials and Processing

A special issue of Applied Sciences (ISSN 2076-3417). This special issue belongs to the section "Materials Science and Engineering".

Deadline for manuscript submissions: closed (31 October 2022) | Viewed by 17585

Special Issue Editors


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Guest Editor
Department of Materials Science and Engineering, Seoul National University, Seoul 08826, Republic of Korea
Interests: constitutive modeling for plasticity; multiscale modeling and simulation for structure materials; experimental mechanics; metal forming and shaping
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Guest Editor
State Key Laboratory of Solidification Processing, School of Materials Science & Engineering, Northwestern Polytechnical University, Xi'an 710072, China
Interests: high-performance manufacturing; plasticity; plastic instability; multiscale modeling; optimization
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Guest Editor
Department of Chemical Engineering, Materials and Environment, Sapienza University of Rome, 00184 Rome, Italy
Interests: fatigue and fracture behavior of materials; mechanical characterization; structural integrity of conventional and innovative materials
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

Structural materials are materials used or studied primarily for their robust and reliable mechanical properties in numerous engineering applications. Through advanced technologies for processing, microstructural control and shaping (or forming), the functional performance of the structural materials and products can even be tailored. This Special Issue will address the major classes of structural materials such as metals, polymers, composites and ceramics as well as hybrid and other emerging materials. The Special Issue will also deal with recent advances in the processing, material characterization, modeling and simulation of advanced structural materials at different length scales, from the micro- to macroscale. Moreover, it will address the fundamental and broad relationships between materials, processes and their structures and their effects on physical and mechanical properties and various applications.

The topics for Advanced Structured Materials and Processing include but are not limited to:

  • Ferrous alloys and steels;
  • Non-ferrous metals and alloys (e.g., aluminum, magnesium, titanium and their alloys);
  • Polymer or fiber-reinforced composites, CFRP and metal matrix composites (MMCs);
  • Cellular materials, metallic foams, etc.;
  • Porous materials;
  • Structural materials for bioapplications;
  • The simulation and modeling of structural materials;
  • Constitutive modeling for advanced structural materials;
  • The multiscale modeling of structural materials;
  • Microstructure characterizations for structural materials;
  • Advanced processing for structure materials;
  • The forming and shaping of structure materials;
  • The joining of structure materials

Prof. Dr. Myoung-Gyu Lee
Prof. Dr. Heng Li
Prof. Dr. Filippo Berto
Guest Editors

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Keywords

  • structural materials
  • mechanical properties
  • microstructure
  • shaping and forming
  • material characterization
  • modeling and simulation
  • material processing

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Published Papers (6 papers)

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Research

15 pages, 4165 KiB  
Article
Preparation and Characteristics of the Fired Bricks Produced from Polyaluminum Chloride Slag and Glass Powder
by Fuqian Hei, Qing Liu, Guodong Zhao, Jinchen Ou and Fei Xu
Appl. Sci. 2023, 13(3), 1989; https://doi.org/10.3390/app13031989 - 3 Feb 2023
Cited by 2 | Viewed by 2109
Abstract
Polyaluminum chloride slag produced in the production of water treatment agents pollutes the environment and wastes land resources in the process of landfill and waste. In order to solve the resource waste of researching polyaluminum chloride slag, it was used to prepare sintered [...] Read more.
Polyaluminum chloride slag produced in the production of water treatment agents pollutes the environment and wastes land resources in the process of landfill and waste. In order to solve the resource waste of researching polyaluminum chloride slag, it was used to prepare sintered bricks. In this study, sintered bricks were prepared from polyaluminum chloride slag and glass powder. Taking compressive strength, water absorption, linear shrinkage and bulk density as measurement indexes, the effects of the glass powder content (0–10 wt%), molding moisture (10–20%), molding pressure (15–27.5 MPa), heating method (heat preservation at 400 °C and 1000 °C for 2 h, heat preservation at 500 °C and 1000 °C for 2 h, and heat preservation at 1000 °C for 2 h), heating rate (2–10 °C/min) and sintering temperature (900–1100 °C) on the performance of sintered brick and the conditions for meeting Chinese standards were studied. Then, the sintered bricks prepared at different temperatures were characterized by X-ray diffraction and scanning electron microscopy. The results show that the compressive strength (bulk density) increases and the water absorption decreases with the increase of the glass powder content, molding pressure, molding moisture and sintering temperature. Moreover, the linear shrinkage increases with the increase of the molding pressure, molding moisture and sintering temperature, but decreases with the increase of the glass powder content. When the glass powder content of the sintered brick is 10 wt%, with molding moisture of 20 wt%, molding pressure of 25 MPa, heating mode to directly raise the temperature to the target temperature, heating speed of 10 °C/min and sintering temperature of 1100 °C, the properties, pH value and leaching toxicity of sintered bricks meet the requirements of Chinese standard brick MU15. XRD and SEM analyses showed that with the increase of the sintering temperature, new albite and amphibole phases were formed in the structure, and quartz and other silicate minerals melted to form a liquid phase, making the structure more compact and the performance better. The research results provide a reference for the comprehensive utilization of polyaluminum chloride slag. Full article
(This article belongs to the Special Issue Advanced Structure Materials and Processing)
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13 pages, 4073 KiB  
Article
Crystal Plasticity Finite Element Modeling on High Temperature Low Cycle Fatigue of Ti2AlNb Alloy
by Yanju Wang, Zhao Zhang, Xinhao Wang, Yanfeng Yang, Xiang Lan and Heng Li
Appl. Sci. 2023, 13(2), 706; https://doi.org/10.3390/app13020706 - 4 Jan 2023
Cited by 2 | Viewed by 2121
Abstract
Ti2AlNb alloy is a three-phase alloy, which consists of O phase, β phase and α2 phase. Because of the difference in the mechanical characteristics between phases, Ti2AlNb alloy often exhibits deformation heterogeneity. Based on EBSD images of the Ti2AlNb alloy, a crystal [...] Read more.
Ti2AlNb alloy is a three-phase alloy, which consists of O phase, β phase and α2 phase. Because of the difference in the mechanical characteristics between phases, Ti2AlNb alloy often exhibits deformation heterogeneity. Based on EBSD images of the Ti2AlNb alloy, a crystal plasticity finite element model (CPFEM) was built to study the effects of O phase and β phase (dominant phases) on stress and strain distribution. Four types of fatigue experiments, and the Chaboche model with 1.2%~1.6% total strain range were conducted to verify the CPFEM. The simulation results showed that the phase boundary was the important position of stress concentration. The main reason for the stress concentration was the inconsistency deformation of grains which resulted from the different deformation abilities of the O and β phases. Full article
(This article belongs to the Special Issue Advanced Structure Materials and Processing)
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22 pages, 12439 KiB  
Article
Microstructure and Phase Transformation Temperature of NiTiNb Shape Memory Alloy Prepared by Laser Solid Forming Using Mixed Powder
by Qingfei Gu, Heng Li, Zhiwei Yang, Yanhong Zhang, Xin Liu and Guangjun Li
Appl. Sci. 2022, 12(5), 2371; https://doi.org/10.3390/app12052371 - 24 Feb 2022
Cited by 2 | Viewed by 2372
Abstract
NiTiNb is a wide-hysteresis shape memory alloy. The Laser Solid Forming (LSF) technology can overcome the shortcomings of the traditional long cycle processing to prepare NiTiNb. In this work, we studied the microstructure and phase transformation temperature of the NiTiNb prepared by LSF., [...] Read more.
NiTiNb is a wide-hysteresis shape memory alloy. The Laser Solid Forming (LSF) technology can overcome the shortcomings of the traditional long cycle processing to prepare NiTiNb. In this work, we studied the microstructure and phase transformation temperature of the NiTiNb prepared by LSF., in which the Ni + Ti + Nb mixed powder was melted under different laser power P, scanning speed v, layer thickness t, and energy density EV. The results show that the combination of LSF process parameters with P = 2000 W and v = 900 mm/min can obtain a good metallurgical bond. As the laser power increases, the grain size increases, and the proportion of equiaxed crystals increases, the martensite transformation temperature increases. The inhomogeneity of the LSF-NiTiNb microstructure results in different phase transformation temperatures even in the same sample. The subsequent heat treatment at 850 °C for 3 h increases the phase transformation temperature and hysteresis of LSF-NiTiNb. The tensile properties of the LSF-NiTiNb samples with different building heights are significantly different. The maximum elongation reaches 8% and the minimum elongation is only 0.8%. The LSF parameter combination in this work has reference value for the parameter selection of subsequent preparation of NiTiNb. Full article
(This article belongs to the Special Issue Advanced Structure Materials and Processing)
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22 pages, 29665 KiB  
Article
The Effect of Strengthening Methods on the Performance of Reinforced Concrete Columns against Vehicle Impact
by Abdulrahman Al Fuhaid, Kazi Md Abu Sohel and Md Arifuzzaman
Appl. Sci. 2022, 12(3), 1382; https://doi.org/10.3390/app12031382 - 27 Jan 2022
Cited by 6 | Viewed by 3629
Abstract
Columns at the ground floor and parking garages that could be hit by a car pose a significant risk to the structural stability of the building superstructures. Generally, these columns are not built to sustain the lateral impact force generated by car–column collision. [...] Read more.
Columns at the ground floor and parking garages that could be hit by a car pose a significant risk to the structural stability of the building superstructures. Generally, these columns are not built to sustain the lateral impact force generated by car–column collision. In this study, the performance of axially loaded retrofitted reinforced concrete (RC) columns against car impact is evaluated using finite element (FE) simulation. The FE model of the RC column with axial load was validated with experimental results. For the car-crushing simulations, two SUV car models with a mass of about 2250 kg, which had been experimentally validated, were used to simulate the car–column collision. The results of the FE analysis revealed that once the impact speed exceeds 30 km/h, the horizontal impact force has a significant effect on the column joint at the foundation. The impact force increases linearly as the impact velocity of the car increases up to 20 km/h. When car impact velocities are more than 20 km/h, the generated impact force increases in power to the car-crashing velocity. Both types of cars have almost the same effect on the generation of impact force and the lateral displacement of the column. It is found that the generated impact forces are higher than the recommended design values of Eurocode 1. To protect the column from car impact damage, two types of column-strengthening systems were investigated. One form of strengthening system involves retrofitting the lower half of the column with an aramid fiber-reinforced polymer (AFRP) warp, while the other involves putting a reinforced concrete jacket of up to 1.3 m in the height of the column. Based on the comparative study, design recommendations are suggested to protect the RC column from accidental car-crashing damage. Full article
(This article belongs to the Special Issue Advanced Structure Materials and Processing)
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15 pages, 6634 KiB  
Article
Texture Evolution and Control of 2524 Aluminum Alloy and Its Effect on Fatigue Crack Propagation Behavior
by Yuqiang Chen, Chuang Xiong, Wenhui Liu, Suping Pan, Yufeng Song, Yang Liu and Biwu Zhu
Appl. Sci. 2021, 11(12), 5550; https://doi.org/10.3390/app11125550 - 15 Jun 2021
Cited by 8 | Viewed by 2579
Abstract
The influences of cold rolling and subsequent heat treatment on the microstructure evolution of 2524 alloy were investigated using an orientation distribution function (ODF) and electron back-scattered diffraction (EBSD). A preparation method of 2524-T3 aluminum alloy with a strong Brass texture was developed, [...] Read more.
The influences of cold rolling and subsequent heat treatment on the microstructure evolution of 2524 alloy were investigated using an orientation distribution function (ODF) and electron back-scattered diffraction (EBSD). A preparation method of 2524-T3 aluminum alloy with a strong Brass texture was developed, and its effect on the fatigue properties of the alloy was investigated using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results show that with the increase in cold rolling deformation from 0% to 80%, the volume fractions of Brass, copper, and S textures in the 2524-T3 alloy also increase, especially in the case of Brass and S textures. However, the volume fractions of cube and Goss textures are reduced significantly, especially for cube textures, which are decreased by 57.4%. Reducing coarse second-phase particles (CSPs) is conducive to the formation of a strong deformation texture during cold rolling. A 10% deformation at each rolling pass, followed by a step annealing, helps the preservation of a Brass texture even after solution treatment at 500 °C for 0.5 h, while a large cold deformation followed by high-temperature annealing helps the formation of a strong cube texture. The Brass texture can enhance the strength while decreasing the fatigue crack growth resistance of this alloy. Full article
(This article belongs to the Special Issue Advanced Structure Materials and Processing)
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38 pages, 9669 KiB  
Article
Fully Implicit Stress Update Algorithm for Distortion-Based Anisotropic Hardening with Cross-Loading Effect: Comparative Algorithmic Study and Application to Large-Size Forming Problem
by Hongjin Choi, Seonghwan Choi, Soo-Chang Kang and Myoung-Gyu Lee
Appl. Sci. 2021, 11(12), 5509; https://doi.org/10.3390/app11125509 - 14 Jun 2021
Cited by 9 | Viewed by 2852
Abstract
A fully implicit stress integration algorithm is developed for the distortional hardening model, namely the e−HAH model, capable of simulating cross−hardening/softening under orthogonal loading path changes. The implicit algorithm solves a complete set of residuals as nonlinear functions of stress, a microstructure deviator, [...] Read more.
A fully implicit stress integration algorithm is developed for the distortional hardening model, namely the e−HAH model, capable of simulating cross−hardening/softening under orthogonal loading path changes. The implicit algorithm solves a complete set of residuals as nonlinear functions of stress, a microstructure deviator, and plastic state variables of the constitutive model, and provides a consistent tangent modulus. The number of residuals is set to be 20 or 14 for the continuum or shell elements, respectively. Comprehensive comparison programs are presented regarding the predictive accuracy and stability with different numerical algorithms, strain increments, material properties, and loading conditions. The flow stress and r−value evolutions under reverse/cross−loading conditions prove that the algorithm is robust and accurate, even with large strain increments. By contrast, the cutting−plane method and partially implicit Euler backward method, which are characterized by a reduced number of residuals, result in unstable responses under abrupt loading path changes. Finally, the algorithm is implemented into the finite element modeling of large−size, S−rail forming and the springback for two automotive steel sheets, which is often solved by a hybrid dynamic explicit–implicit scheme. The fully implicit algorithm performs well for the whole simulation with the solely static implicit scheme. Full article
(This article belongs to the Special Issue Advanced Structure Materials and Processing)
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