Mechanical Alloying

A special issue of Metals (ISSN 2075-4701).

Deadline for manuscript submissions: closed (31 October 2016) | Viewed by 56832

Special Issue Editor


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Guest Editor
Department of Materials Science and Engineering, National Dong Hwa University, Hualien 97401, Taiwan
Interests: mechanical alloying; oxide dispersion strengthened (ODS) alloys; high temperature alloys; nuclear structural materials; irradiation damage; friction stir welding
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Special Issue Information

Dear Colleagues,

The materials fabricated by mechanical alloying (MA) make a significant contribution to industrial applications. They represent a highly diverse and strongly multidisciplinary area, with links to numerous industrial sectors such as aerospace, energy, construction, automotive, transport, packaging, security and defense.

Mechanical alloying was selected as the most appropriate processing method to produce oxide dispersion strengthened (ODS) alloys that can be used at high temperature and radiation resistance applications. This special issue will include all aspects of theory, methods, materials and applications of mechanical alloying. Contributions in the following topics are encouraged.

  • Synthesis and processing in solid-state science and technology: high-energy milling, severe plastic deformation of materials (SPD), reaction milling.
  • New materials/processes: oxide dispersion strengthened (ODS) alloys, nanomaterial, nano-composites, and quasi-crystalline phases/materials.
  • Structural characterization: mechanically induced structural changes in materials (point defects, dislocations, clusters, precipitates, grain boundaries), surfaces and interfaces in activated solids.
  • New equipment and procedures: milling equipment based on improved milling dynamics, processing optimization and milling contamination.

Dr. Chun-Liang Chen
Guest Editor

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Keywords

  • mechanical alloying
  • oxide dispersion strengthened alloys
  • microstructure
  • nanomaterial
  • nano-composites

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Published Papers (11 papers)

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Research

4020 KiB  
Article
Formation and Corrosion Behavior of Mechanically-Alloyed Cu–Zr–Ti Bulk Metallic Glasses
by Pee-Yew Lee, Yeh-Ming Cheng, Jyun-Yu Chen and Chia-Jung Hu
Metals 2017, 7(4), 148; https://doi.org/10.3390/met7040148 - 20 Apr 2017
Cited by 16 | Viewed by 4978
Abstract
Cu60Zr30Ti10 metallic glass powder was prepared by mechanically alloying a mixture of pure Cu, Zr, and Ti powders after 5 h of milling. Cu60Zr30Ti10 bulk metallic glass (BMG) was synthesized by vacuum hot [...] Read more.
Cu60Zr30Ti10 metallic glass powder was prepared by mechanically alloying a mixture of pure Cu, Zr, and Ti powders after 5 h of milling. Cu60Zr30Ti10 bulk metallic glass (BMG) was synthesized by vacuum hot pressing the as-milled Cu60Zr30Ti10 metallic glass powder at 746 K in the pressure range of 0.72–1.20 GPa, and the structure was analyzed through X-ray diffraction and transmission electron microscopy. The pressure could enhance the thermal stability, and prolong the existence, of the amorphous phase inside the Cu60Zr30Ti10 powder. Furthermore, the corrosion behavior of the Cu-based BMG in four corrosive media was studied using a potentiodynamic method. The Cu60Zr30Ti10 BMG exhibited a low corrosion rate and current density in 1 N solutions of H2SO4, NaOH, and HNO3. X-ray photoelectron spectroscopy results revealed that the formation of Zr- and Ti-rich passive oxide layers provides a high corrosion resistance against 1 N H2SO4 and HNO3 solutions, and the breakdown of the protective film by Cl attack was responsible for pitting corrosion in a 3 wt % NaCl solution. The formation of oxide films and the nucleation and growth of pitting were analyzed through microstructural investigations. Full article
(This article belongs to the Special Issue Mechanical Alloying)
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7974 KiB  
Article
A Study on the Aging Behavior of Al6061 Composites Reinforced with Y2O3 and TiC
by Chun-Liang Chen and Chen-Han Lin
Metals 2017, 7(1), 11; https://doi.org/10.3390/met7010011 - 4 Jan 2017
Cited by 16 | Viewed by 5116
Abstract
The reinforcement particles play important roles in determining microstructural development and properties of Al6061 composites. In the present work, the aging behavior of Al6061 reinforced with Y2O3 and TiC particles produced via mechanical alloying are investigated. The results indicate that [...] Read more.
The reinforcement particles play important roles in determining microstructural development and properties of Al6061 composites. In the present work, the aging behavior of Al6061 reinforced with Y2O3 and TiC particles produced via mechanical alloying are investigated. The results indicate that the peak-aged Al6061 alloy without reinforcement demonstrates the highest hardness, which corresponds to the formation of the Mg–Si precipitates. However, precipitation formation is not observed in the case of the Al6061 composites, which can be attributed to the fact that the Mg–Si clusters and GP zones are inhibited by the presence of the reinforcement particles. The solute elements segregate in the complex oxides or carbides and contribute to only a slight increase in hardness. Full article
(This article belongs to the Special Issue Mechanical Alloying)
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5210 KiB  
Article
Microstructures and Properties Evolution of Al-Cu-Mn Alloy with Addition of Vanadium
by Fansheng Meng, Zhi Wang, Yuliang Zhao, Datong Zhang and Weiwen Zhang
Metals 2017, 7(1), 10; https://doi.org/10.3390/met7010010 - 30 Dec 2016
Cited by 17 | Viewed by 6338
Abstract
The effect of the vanadium addition on the microstructure, the precipitation behavior, and the mechanical properties of the Al-5.0Cu-0.4Mn alloy has been studied. The as-cast Al-5.0Cu-0.4Mn alloy was produced by squeeze casting and the heat treatment was carried out following the standard T6 [...] Read more.
The effect of the vanadium addition on the microstructure, the precipitation behavior, and the mechanical properties of the Al-5.0Cu-0.4Mn alloy has been studied. The as-cast Al-5.0Cu-0.4Mn alloy was produced by squeeze casting and the heat treatment was carried out following the standard T6 treatment. It is shown that, with the addition of V, grain refinement of aluminum occurred. During heat treatment, the addition of V accelerates the precipitation kinetics of θ′ (Al2Cu) phase along the grain boundaries, and promotes the growth rate of the θ′ in the α(Al) matrix. Meanwhile, the addition of V retards the precipitation of T (Al20Cu2Mn3) phase. The tensile strength of the Al-5.0Cu-0.4Mn alloy increases with the increase of V content, which can be explained by combined effects of the solid solution strengthening and precipitate strengthening. However, excessively high V addition deteriorates the mechanical properties by forming brittle coarse intermetallic phases. Full article
(This article belongs to the Special Issue Mechanical Alloying)
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3781 KiB  
Article
Properties of Mechanically Alloyed W-Ti Materials with Dual Phase Particle Dispersion
by František Lukáč, Monika Vilémová, Barbara Nevrlá, Jakub Klečka, Tomáš Chráska and Orsolya Molnárová
Metals 2017, 7(1), 3; https://doi.org/10.3390/met7010003 - 26 Dec 2016
Cited by 9 | Viewed by 5102
Abstract
W alloys are currently widely studied materials for their potential application in future fusion reactors. In the presented study, we report on the preparation and properties of mechanically alloyed W-Ti powders compacted by pulsed electric current sintering. Four different powder compositions of W-(3%–7%)Ti [...] Read more.
W alloys are currently widely studied materials for their potential application in future fusion reactors. In the presented study, we report on the preparation and properties of mechanically alloyed W-Ti powders compacted by pulsed electric current sintering. Four different powder compositions of W-(3%–7%)Ti with Hf or HfC were prepared. The alloys’ structure contains only high-melting-point phases, namely the W-Ti matrix, complex carbide (Ti,W,Hf)C and HfO2 particle dispersion; Ti in the form of a separate phase is not present. The bending strength of the alloys depends on the amount of Ti added. The addition of 3 wt. % Ti led to an increase whereas 7 wt. % Ti led to a major decrease in strength when compared to unalloyed tungsten sintered at similar conditions. The addition of Ti significantly lowered the room-temperature thermal conductivity of all prepared materials. However, unlike pure tungsten, the conductivity of the prepared alloys increased with the temperature. Thus, the thermal conductivity of the alloys at 1300 °C approached the value of the unalloyed tungsten. Full article
(This article belongs to the Special Issue Mechanical Alloying)
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3404 KiB  
Article
Wear Behavior of Mechanically Alloyed Ti-Based Bulk Metallic Glass Composites Containing Carbon Nanotubes
by Yung-Sheng Lin, Chih-Feng Hsu, Jyun-Yu Chen, Yeh-Ming Cheng and Pee-Yew Lee
Metals 2016, 6(11), 289; https://doi.org/10.3390/met6110289 - 21 Nov 2016
Cited by 8 | Viewed by 4616
Abstract
The present paper reports the preparation and wear behavior of mechanically alloyed Ti-based bulk metallic glass composites containing carbon nanotube (CNT) particles. The differential scanning calorimeter results show that the thermal stability of the amorphous matrix is affected by the presence of CNT [...] Read more.
The present paper reports the preparation and wear behavior of mechanically alloyed Ti-based bulk metallic glass composites containing carbon nanotube (CNT) particles. The differential scanning calorimeter results show that the thermal stability of the amorphous matrix is affected by the presence of CNT particles. Changes in glass transition temperature (Tg) and crystallization temperature (Tx) suggest that deviations in the chemical composition of the amorphous matrix occurred because of a partial dissolution of the CNT species into the amorphous phase. Although the hardness of CNT/Ti50Cu28Ni15Sn7 bulk metallic glass composites is increased with the addition of CNT particles, the wear resistance of such composites is not directly proportional to their hardness, and does not follow the standard wear law. A worn surface under a high applied load shows that the 12 vol. % CNT/Ti50Cu28Ni15Sn7 bulk metallic glass composite suffers severe wear compared with monolithic Ti50Cu28Ni15Sn7 bulk metallic glass. Full article
(This article belongs to the Special Issue Mechanical Alloying)
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3432 KiB  
Article
Similarities and Differences in Mechanical Alloying Processes of V-Si-B and Mo-Si-B Powders
by Manja Krüger, Janett Schmelzer and Maria Helmecke
Metals 2016, 6(10), 241; https://doi.org/10.3390/met6100241 - 14 Oct 2016
Cited by 17 | Viewed by 5115
Abstract
V-Si-B and Mo-Si-B alloys are currently the focus of materials research due to their excellent high temperature capabilities. To optimize the mechanical alloying (MA) process for these materials, we compare microstructures, morphology and particles size as well as hardness evolution during the milling [...] Read more.
V-Si-B and Mo-Si-B alloys are currently the focus of materials research due to their excellent high temperature capabilities. To optimize the mechanical alloying (MA) process for these materials, we compare microstructures, morphology and particles size as well as hardness evolution during the milling process for the model alloys V-9Si-13B and Mo-9Si-8B. A variation of the rotational speed of the planetary ball mill and the type of grinding materials is therefore investigated. These modifications result in different impact energies during ball-powder-wall collisions, which are quantitatively described in this comparative study. Processing with tungsten carbide vials and balls provides slightly improved impact energies compared to vials and balls made of steel. However, contamination of the mechanically alloyed powders with flaked particles of tungsten carbide is unavoidable. In the case of using steel grinding materials, Fe contaminations are also detectable, which are solved in the V and Mo solid solution phases, respectively. Typical mechanisms that occur during the MA process such as fracturing and comminution are analyzed using the comminution rate KP. In both alloys, the welding processes are more pronounced compared to the fracturing processes. Full article
(This article belongs to the Special Issue Mechanical Alloying)
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3890 KiB  
Article
Study on the Thermal Conductivity Characteristics of Graphene Prepared by the Planetary Ball Mill
by Gwi-Nam Kim, Ji-Hye Kim, Bo-Sung Kim, Hyo-Min Jeong and Sun-Chul Huh
Metals 2016, 6(10), 234; https://doi.org/10.3390/met6100234 - 29 Sep 2016
Cited by 9 | Viewed by 4780
Abstract
This study was designed to examine the physical disintegration of graphene (GN), an excellent heat conductor, by using the planetary ball mill, a simple and convenient means to produce particles arbitrarily. The conditions for the disintegration of GN were distinguished by the rotation [...] Read more.
This study was designed to examine the physical disintegration of graphene (GN), an excellent heat conductor, by using the planetary ball mill, a simple and convenient means to produce particles arbitrarily. The conditions for the disintegration of GN were distinguished by the rotation of the planetary ball mill (200 rpm, 400 rpm, and 600 rpm) and by the duration of its operation (30 min, 60 min, and 90 min), respectively. From the results, we saw that, when experimental conditions are 200 rpm with 60 min, the particle size was the smallest (at 328 nm) and the results of thermal conductivity were the highest. In the absorbance results, GN was well dispersed because the value of its absorbance is high. Full article
(This article belongs to the Special Issue Mechanical Alloying)
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3660 KiB  
Article
Strong and Stable Nanocomposites Prepared by High-Pressure Torsion of Cu-Coated Fe Powders
by Timo Müller, Andrea Bachmaier, Erich Neubauer, Michael Kitzmantel and Reinhard Pippan
Metals 2016, 6(10), 228; https://doi.org/10.3390/met6100228 - 22 Sep 2016
Cited by 3 | Viewed by 4689
Abstract
Segregation and chemical inhomogeneity are well-known problems in powder metallurgy and are also an issue for new applications of powder mixtures, for example as starting materials for severe plastic deformation. In this study, Cu-coated Fe powder was prepared via immersion deposition, inductively hot-pressed [...] Read more.
Segregation and chemical inhomogeneity are well-known problems in powder metallurgy and are also an issue for new applications of powder mixtures, for example as starting materials for severe plastic deformation. In this study, Cu-coated Fe powder was prepared via immersion deposition, inductively hot-pressed and subsequently deformed using high-pressure torsion. The homogeneity of the pressed material was found to be much better than that of powder mixtures that were prepared for comparison. During severe plastic deformation, higher hardness was observed for the coated powder as compared to powder mixtures even after low strains. In the saturation state, the coated powder was found to result in a hardness of about 600 HV, which is significantly harder than for the powder mixtures. This is attributed to the greater amount of impurities introduced by the coating process. It is shown that coated powders are promising starting materials for severe plastic deformation in order to reduce the amount of strain necessary to reach the saturation state and to obtain high strength and more homogeneous mechanical alloying. Full article
(This article belongs to the Special Issue Mechanical Alloying)
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4092 KiB  
Article
Influence of Milling Atmosphere on the Controlled Formation of Ultrafine Dispersoids in Al-Based MMCs
by Eduardo S. Caballero, Jesús Cintas, Francisco G. Cuevas, Juan Manuel Montes and Fátima Ternero
Metals 2016, 6(9), 224; https://doi.org/10.3390/met6090224 - 12 Sep 2016
Cited by 6 | Viewed by 4211
Abstract
Properties of compacts made from aluminium powder, milled under different atmospheres, were evaluated. The duration of all the milling processes was 10 h, although different atmospheres were tested: vacuum, confined ammonia, and vacuum combined with a short-time ammonia gas flow (5 min). Milled [...] Read more.
Properties of compacts made from aluminium powder, milled under different atmospheres, were evaluated. The duration of all the milling processes was 10 h, although different atmospheres were tested: vacuum, confined ammonia, and vacuum combined with a short-time ammonia gas flow (5 min). Milled powders were consolidated by cold uniaxial pressing and vacuum sintering. Full article
(This article belongs to the Special Issue Mechanical Alloying)
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2863 KiB  
Article
Microstructure, Hardness Evolution, and Thermal Stability Mechanism of Mechanical Alloyed Cu-Nb Alloy during Heat Treatment
by Ruoshan Lei, Mingpu Wang, Shiqing Xu, Huanping Wang and Guangrun Chen
Metals 2016, 6(9), 194; https://doi.org/10.3390/met6090194 - 26 Aug 2016
Cited by 10 | Viewed by 5265
Abstract
The microstructure, hardness evolution, and thermal stability of mechanically alloyed (MA-ed) nanocrystalline Cu–10 wt %Nb solid solution during heat treatment were examined using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), high-resolution TEM (HRTEM) observations, and microhardness measurement. It is [...] Read more.
The microstructure, hardness evolution, and thermal stability of mechanically alloyed (MA-ed) nanocrystalline Cu–10 wt %Nb solid solution during heat treatment were examined using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), high-resolution TEM (HRTEM) observations, and microhardness measurement. It is found that the pronounced precipitation of Nb from the Cu-Nb supersaturated solid solution occurs at temperatures up to 700 °C, and the annealed alloy shows a bi-nanostructure with Nb nanoparticles dispersed in the nanocrystalline Cu matrix. The bi-nanostructure remains stable with Cu crystalline grain size below 100 nm and Nb particle size around 10 nm even after annealing at 900 °C for 3 h. The microhardness of the annealed sample shows a small increase after annealing at 400 °C, and then it shows a slow decreasing trend with further increasing temperatures. With the help of the kinetics analyses, it is found that the coarsening of the stable Nb nanoparticles is controlled by volume diffusion. The enhanced stability of the nanocrystalline Cu microstructure is mainly attributed to the solute drag and precipitate pinning effects. Full article
(This article belongs to the Special Issue Mechanical Alloying)
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1330 KiB  
Communication
Mechanical Alloying Synthesis of Co9S8 Particles as Materials for Supercapacitors
by Bo Li, Yuxia Hu, Jiajia Li, Maocheng Liu, Lingbin Kong, Yumei Hu and Long Kang
Metals 2016, 6(6), 142; https://doi.org/10.3390/met6060142 - 16 Jun 2016
Cited by 29 | Viewed by 5646
Abstract
Cobalt sulfide (Co9S8) particles are compounded as the electrode materials of supercapacitors by a mechanical alloying method. They show excellent properties including good cycling stability and high specific capacitance. A supercapacitor is assembled using Co9S8 as [...] Read more.
Cobalt sulfide (Co9S8) particles are compounded as the electrode materials of supercapacitors by a mechanical alloying method. They show excellent properties including good cycling stability and high specific capacitance. A supercapacitor is assembled using Co9S8 as the anode and activated carbon (AC) as the cathode. It gains a maximum specific capacitance of 55 F·g−1 at a current density of 0.5 A·g−1, and also an energy density of 15 Wh·kg−1. Those results show that the novel and facile synthetic route may be able to offer a new way to synthesize alloy compounds with excellent supercapacitive properties. Full article
(This article belongs to the Special Issue Mechanical Alloying)
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