1. Introduction
The oil crisis in 1973 increased the interests of developing alternative and reliable forms of energy which include renewable energy sources such as wind, solar and wave [
1,
2]. Renewable energy resources become attractive as they are readily available in every geographical location and are sustainable. Hence, governments and private entities poured considerable amounts of resources into the research and development efforts related to renewable energy [
3,
4,
5]. Another attractiveness of renewable is that their operations result in less production of greenhouse gas and other poisonous gases into the atmosphere which are adverse to the environment and health of the population [
6].
While many studies have shown that ocean wave energy is considered as abundant [
7], there exist few commercially operated installations worldwide [
8,
9]. Nowadays, solar energy and wind energy are competing commercially with traditional energy sources [
10]. Ocean wave energy on the other hand has seen little success commercially compared to wind and solar [
8]. Some promising wave energy converter (WEC) concepts developed by some organizations have seen little success, and quite a few WECs have actually failed due to profitability issues [
11,
12] and the high levelized cost of energy (LCOE) [
13]. Another challenge facing the commercialization of ocean wave energy is that WECs operate in harsh ocean environments where the ocean wave forces become very crucial to the survivability of the WECs during extreme weather conditions such as hurricanes [
14]. In addition, the highly corrosive nature of the ocean is another big challenge. Although the structural design of WECs can benefit from the current offshore energy industry which includes offshore wind and oil industries [
8,
15], all these challenges will potentially reduce the stability and operability of WECs.
Among all the WEC concepts, one promising WEC system is the heaving point absorber system, where the oscillatory motion of a heaving buoy through its interaction with the ocean wave drives a power take-off (PTO) mechanism to convert mechanical energy into electrical energy. For an oscillating heaving wave energy system, its motion can be described by the Equation (1) below.
Since the system is linear and the input (incident wave) is represented by a harmonic function of time, the body displacement and the forces upon the body are also harmonic functions of time. The forces and motion may be written as
where,
m = mass;
A = added mass;
x is displacement;
B = radiation damping coefficient;
ρ = density;
g = acceleration due to gravity;
S = cross-sectional area of the body on the free surface plane;
fPTO = force due to power take-off;
fd is the excitation force that is zero in calm water;
fa is forces which include viscous forces, dissipation losses, mooring forces, etcetera.
X is the amplitude for the buoy displacement.
Fd,
FPTO and
Fs are the excitation force, PTO force and hydrostatic force, respectively. The mooring forces in this study were assumed to be negligible and would not significantly affect the WEC behavior [
16].
The independent studies by Buder [
17] and Mei [
18] described the hydrodynamics of floating heaving WEC systems and the theoretical power capture occurring when the floating body was at resonance with the ocean waves. However, while a typical device has a very narrow band of resonance frequency, the ocean waves are polychromatic in nature spreading across different frequency bands. Therefore, the floating heaving WEC device can only reach its optimal power capture in a very narrow band of ocean wave frequencies.
Different methods have been used to optimize the performance of floating heaving WECs. Some tried to make WECs operate optimally outside their intrinsic resonance period while some tried to reduce losses like viscous damping. Geometrical optimization was also investigated in which changes were made to the WECs’ shapes and dimensions [
19,
20]. Another method was the latching control in which the WEC was held in a fixed position during operation when the velocity was zero and released when its velocity was in phase with the excitation force [
21]. Similar to latching was the declutching method, which worked through the power take-off mechanism by switching it on and off to match the velocity with the excitation force [
22]. In addition, the model predictive control, an advanced control strategy compared to the passive control methods, was also used, which employed complex algorithms and simulations to achieve the optimization of power absorption by the WECs [
23]. Some researchers also proposed modifying the inertial behavior of the device so that it could absorb power at both high amplitude and low amplitude wave regimes [
24].
Similar to any other energy systems, ocean wave energy systems have three stages: (1) The absorbing stage when energy is absorbed from the primary energy source; (2) the conversion stage when the absorbed energy is converted to the desired energy; and (3) the transmission stage when the energy is transferred to the end users. It is believed that the cost of ocean wave energy will significantly reduce together with the levelized cost of energy if more energy is absorbed from the ocean waves by a single unit system. In this study, the authors introduce a new concept in which a heaving point absorber WEC’s design is optimized by making it resonance with two different wave frequencies. The new WEC will self-adjust its inertia (weight) by ballasting and de-ballasting using seawater. This design will significantly increase the overall power capture of the device.
Section 2 introduces the new design concept and its operation while
Section 3 discusses the wave data used in this study and estimates the wave resource potential. The power capture of this new design is simulated and discussed in
Section 4 while its structural performance and reliability is analyzed and presented in
Section 5. The last section is conclusions.
3. Ocean Wave Data and Resource Assessment
Ocean wave data including significant wave heights and wave periods are collected and analyzed over a nine year period from a selected location in the Gulf of Mexico close to Texas [
25] (
Figure 4). The weather buoy from which the data is obtained is operated by the National Data Buoy Center in a location with sea depth of 84 m and coordinates of (26.968N, 96.693W). The ocean wave data is recorded every hour. Data analysis results (
Table 1) show that 99% of the waves occur between 3 and 12 s wave period with a 1–5 m wave height. The data also shows that the most prevalent significant wave periods lie between 5 and 6 s and 6 and 7 s. Hence, the proposed WEC design described in
Section 2 is made to resonate at 5–6 s and 6–7 s through the inertia change to increase its power performance.
Ocean wave power density can be estimated using Equation (7) under deepwater scenario, and the annual energy potential can be estimated by multiplying the power density with the percentage occurrence within one year interval. The annual energy potential result is given in
Table 2 with a total annual energy potential of 105.3 MWh/m∙y.
where
Pw (kW/m) is power density (power per unit width of wave front),
ρ (kg/m
3) is seawater density,
g (m/s
2) is gravitational acceleration,
Te (s) is energy wave period and
H (m) is significant wave height.
4. Design of Wave Energy Converter
The design processes of the proposed WEC consist of two steps. Firstly, the dimensions of the WEC are estimated using theoretical hydrodynamics of floating bodies where the motion and reactions of a floating body to external ocean wave forces are determined. The set of equations and processes to determine these initial dimensions were described in [
19]. The initial dimensions of the WEC with 0.15 m thickness across different diameters using steel as the material are shown in
Table 3. Based on the data shown in
Table 3, the buoy would float naturally in sea water when its diameter is 5 m or larger.
After the initial dimensions are decided, the dimensions associated with 8 m diameter buoy are used as inputs into ANSYS/AQWA suite version 18.1 for a more detailed hydrodynamic diffraction analysis to determine the draft of the buoy, so that the buoy will experience resonance under the two most critical wave periods as determined in
Section 3. With the draft and dimensions finalized (see
Table 4), the operation process of the proposed self-adjustable WEC can be simulated to get its power performance and structure analysis results. The result from the detailed diffraction analysis in ANSYS/AQWA (
Figure 5) shows that the two levels of the response amplitude operator (RAO) when resonance period as 5.5 s and 6.5 s, respectively.
Figure 5 also shows the RAO of the proposed self-adjustable WEC with the critical period as 6 s.
The inertia (weight) of the self-adjustable WEC changes during operation as the ocean wave period crosses the critical wave period that is 6 s for this study. The drafts and resonance periods of the two stages of operation are shown in
Table 4 below. The diameter of the buoy is 8 m and the depth of the buoy is also 8 m. When the ocean wave period is less than 6 s, the buoy operates at stage 1. When the ocean wave period is above 6 s, it operates at stage 2.
5. Power Capture of the Wave Energy Converter
The estimated annual energy capture of the self-adjustable wave energy converter is simulated using ANSYS/AQWA hydrodynamic diffraction and hydrodynamic response suite. The response analysis is computed in the time domain including the device force, velocity, acceleration, displacement, etc. The power capture is estimated through the combinations of the heave response analysis. Since hourly ocean wave data is used in this paper, it is assumed that the ocean wave significant wave height and dominant wave period remain constant within this time frame (one hour).
The power take-off in this study is modeled as pure damper that is assumed to be frequency dependent. The motion equation of the heaving point absorber buoy with the PTO can be described by Equation (1) above. Therefore are PTO behaving as a pure damper will have the equation below
where,
FPTO is the PTO force and
DPTO = PTO damping coefficient.
The maximum amount of energy captured by the buoy occurs when the PTO damping is equal to the radiation damping of the buoy [
26]. Hence, the PTO damping will be equal to that of the buoy at resonance. The mean absorbed power by the PTO is given by Equation (9),
where,
ωn is the angular frequency at resonance.
Using the premises highlighted above, different values of PTO damping are tested on the buoy and the results of power capture evaluated using equations 8 and 9 are shown in
Figure 6. The maximum value occurred when the damping coefficient is 50kNm/s for both stage 1 and stage 2.
The results of the annual energy capture of the proposed self-adjustable WEC is shown in
Table 5, while
Table 6 shows the annual energy capture by a non-self-adjustable WEC with similar dimensions designed to capture energy at the most prevalent wave period. The estimated total power capture for the non-self-adjustable WEC is 212 MWh/y while that of the self-adjustable WEC is 237 MWh/y. This shows a 12% annual increase. The results also show that the energy capture is the same when the wave period is below 6 s, which is the critical period for this design. However, there is considerable increase in energy capture when the wave period is above 6 s.
6. Structural Analysis
The harsh ocean environment presents a challenge for the survival of WECs. A WEC must be able to withstand the forces thatit will be subjected to during its design life. A robust design becomes important because notable WEC projects have been abandoned due to the WECs’ structural failure [
27]. This challenge becomes more critical for point absorber WECs since they are usually designed to operate at resonance when most forces are experienced while most offshore structural systems are designed to operate away from their resonance bandwidth. The proposed self-adjustable WEC is designed to operate at two different resonance bandwidths, which makes the challenge to have a robust design even greater. Due to lack of commercialization, the WEC design has few recommended practices or technical specifications to follow. One of such specifications is the IEC TS 6200-2 [
28]. Meanwhile, many relevant scholarly articles exist to be used as guidance and references. In addition, well developed and tested offshore standards created by offshore industrial companies and organizations, such as Det Norske Veritas (DNV) [
29] and American Bureau of Shipping (ABS) [
30], can also be used as guides for structural design of offshore systems including WECs.
Normally, any steel and other metallic structure operating in the ocean environment will be coated to prevent corrosion. In this study, it is assumed that the thickness of the buoy is decreased based on a predicted rate of corrosion. Different models and studies have been carried out to estimate the corrosion rate of steel in sea water [
31,
32,
33]. In this study, the United States Army Corps of Engineers’ corrosion rate on steel sheet of approximately 0.05–0.25 mm/y [
34] is used. With a proposed design life of 30 years for the self-adjustable WEC and the upper limit of the range (0.25 mm/y), an additional layer of thickness of 7.5 mm is added to the proposed self-adjustable WEC design.
6.1. Extreme Wave Structural Analysis
In this study, ANSYS structural suite is used to perform the static structural analysis on the buoy and its interaction with the buoy frame. Ocean loads are obtained from the hydrodynamic, and time response analysis is applied on the buoy in the ANSYS structural static environment. The most probable highest loads are estimated from the 100-year return wave for the Gulf of Mexico [
35] and used with guidance from DNV-OS-C201 [
36] as the design waves to decide the highest forces and moments to be experienced by the buoy. Fatigue analysis is performed on the structure using cyclic loading from the loads expected to be experienced over the design life of the buoy. For the structural analysis, the highest forces and motions expected to be experienced by the buoy during extreme environmental conditions are applied. A multi-objective genetic algorithm (MOGA) tool in ANSYS is used to find the optimum design solutions for the heaving buoy that satisfies the structural requirements. The entire process is illustrated in
Figure 7.
A crossover rate of 0.95 and mutation rate of 0.05 are chosen when using the MOGA in ANSYS. The objective set for the analysis is to maximize the buoy’s factor of safety. The inputs and their constraints are given as the buoy thickness with values between 0.1 m and 0.16 m, while friction coefficient between the buoy and the frame is set between 0.05 and 0.2. The evolution of the factor of safety is shown in
Figure 8. The multi-objective genetic algorithm employed in this study achieved convergence after 258 generations. The desired factor of safety can be benchmarked at any desired point and the associated buoy thickness at that level will be used for the design. For this study, a factor of safety of 5 is chosen for the design.
The structural analysis result (
Figure 9) shows that the largest stresses are concentrated along the contact area between the buoy and the frame due to friction. This area is the most critical area of the buoy. The factor of safety evaluation by the software is based on the most critical parts that have the highest stresses. A safety factor equal to one means that the buoy is able to withstand the extreme forces that it is subjected to. When a safety factor is greater than one, the larger value of the safety factor means higher reliability of the structure. To increase the reliability, a safety factor no less than 5 is adopted for this study.
6.2. Fatigue Analysis
The deterministic method is used to analyze the fatigue response of the WEC device for a projected period of 30 years, which is the estimated operational life of the device. Discrete wave heights and periods with the corresponding number of occurrences are used for the analysis. These discrete wave properties are used to generate the structural responses and hot spot stresses. The summation of the fatigue damages due to these discrete wave loads are then summed up to obtain the total damage during the life of the structure using steel’s S–N curve (
Figure 10).
The discrete points used to determine the fatigue analysis of the WEC as shown in
Table 7. It contains the sea states and the number of cycles of loadings associated with the sea states throughout the 30 years design life. The fatigue damage is provided in
Table 8. The total fatigue damage is 0.2581 that is less than 1. Hence, the main structural parts will be able to withstand the cyclic loads during their design life.
7. Conclusions
In this study, we have introduced a new concept of wave energy converter based on a heaving point absorber system. The concept is based on modifying the inertia of the WEC through ballasting and de-ballasting using sea water so that it can interact at resonance with two different ocean waves’ frequencies. The main objective is to increase the WEC’s energy capture. Simulation results performed using ANSYS show that the annual energy captured by the proposed self-adjustable WEC is about 12% higher than a non-self-adjustable WEC with similar dimensions while using ocean wave data from a location in the Gulf of Mexico. Structural analysis is conducted to assess the survivability of the proposed WEC during its design life. Static structural analysis is performed on the self-adjustable WEC to determine its response when it is subjected to extreme wave conditions. Then, fatigue analysis is performed to determine whether the device can withstand the cyclic loads that it will be subjected to during its design life.
It is expected that ocean wave energy may become profitable and be competitive with other forms of energy such as wind and solar if more energy could be captured per unit device at the absorbing stage of ocean wave energy conversion process [
8,
37]. In this study, the authors only analyzed a unit wave energy converter. To effectively capture energy, future studies will incorporate the study of multiple arrays of the proposed WECs, and will consider wave wake effects on resource assessment, energy capture, structural response, etc. In addition, future study will also consider the entire ocean wave energy conversion processes including the absorbing, conversion and transmission with the proposed self-adjustable WEC concept, so that it will give a clearer picture in estimating the total economic costs of the self-adjustable WEC and a more reasonable comparison with other types of WECs.