1. Introduction
Most of the materials used in construction have a capillary-porous structure. The thermal insulation properties of these materials depend on the condition parameters: temperature, pressure, humidity and moisture content. Predicting the heat loss levels from the premises to the surrounding space through enclosing structures depends on the accuracy and reliability of heat and mass transfer through the capillary-porous media.
Many computational schemes use models based on the phenomenological theory of mass and heat transfer [
1,
2,
3], whereby a real porous structure is replaced by a homogeneous continuous medium. The transfer processes for this continuous medium are expressed by mass and energy conservation equations, where volume-averaged physical values and effective transfer coefficients are used [
4,
5,
6,
7].
This approach is quite justified, as the shape of pores, their quantity and distribution in the material volume are random parameters, if we do not mean formed cracks in pore connecting interpore space or channel porosity. The shape of such pores has a pronounced configuration and size. It is the channel porosity (cracks, as shown in
Figure 1) that can significantly change thermophysical properties of the material. Naturally, in this case, averaging of physical values over material volume results in errors in the calculations of heat and mass transfer parameters.
In some cases, the use of this approach to solving problems of heat and mass transfer results in uncertain individual values of transfer equations. In particular, it refers to source terms, included with different signs in liquid and vaporous moisture mass conservation, and expressing the moisture transition rate from one phase to another, during liquid evaporation or condensation inside the material.
As it is difficult to determine this value, both mass conservation equations are usually summed up. The resulting mass transfer equation no longer contains the specified value. However, in this case, the resulting equation describes the transfer of a certain total moisture content, including both liquid and vapor phases. In this instance, the moisture evaporation or condensation rate inside the material remains in the energy equation. Many researchers use this technique. But at the same time the physics of the effects of evaporation (condensation) remain undisclosed. We, however, avoided the indicated method and directly considered the effects of the phase transition-evaporation or condensation. This is the main idea of the article.
For example, this approach is applied in the work [
3], where the authors propose a one-dimensional model, consisting of energy, dry air and total humidity equations.
In the work [
5], they propose a mathematical model for the drying of wet building materials, taking into account the presence of water and vapor. Pressure and temperature are taken as variables. The authors consider simultaneous capillary water transfer and vapor diffusion in two-dimensional areas. The effect of dry air movement was not considered in these models. In the work [
8], a mathematical model is represented by equations of moisture and heat, transferred through a silica brick; these parameters were taken as independent variables. In the work [
9] the same approach is proposed, but moisture and heat are transferred through a complex anisotropic material structure. In the presented works, the models take into account three basic phenomena: vapor diffusion, capillary suction in a porous medium and advective transfer of moist air through thin channels. A similar calculation scheme for moisture transfer in brick is presented in [
10] and it is based on the same control potentials.
An expanded mathematical model of heat and mass transfer in the homogeneous porous building materials is presented in [
11,
12,
13]. It includes four basic transfer equations: water vapor, dry air, liquid moisture and energy. Dry air and water vapor densities, as well as a volume fraction of liquid moisture and temperature, are used as independent variables. The analyzed building material, namely brick, is considered as a porous material. A solid phase is the material from which the brick is made; water and moist air are present in its pores. The amount of water in the building material pores changes as a result of the transfer caused by capillary pressure gradient, as well as evaporation and condensation processes, while the amount of vapor also changes as a result of diffusion and phase transition processes. In the presented models, phase heat equilibrium is assumed, therefore a unified equation of energy transfer is considered. It also assumes averaging the parameters within material volume.
Another approach, used to describe heat and mass transfer processes in capillary-porous materials, is associated with a model of the evaporation zone deepening [
14,
15,
16]. According to this model, there are dry and moist zones in a wet material. In a dry zone, moisture is present only in a gaseous form (as vapor), and in the moist zone, all pores are occupied by liquid moisture. The liquid evaporates only at the interface of these zones, it is deepening towards the wet moist zone. It is assumed that the heat is supplied to the evaporation boundary by applying thermal conductivity of the material dry layer and spent on moisture evaporation.
The mathematical formulation of this process is based on a Stefan-type problem [
17]. Similar models are proposed in the works [
14,
15]; however, they neither consider radiation heat transfer on the dried surface, nor analyze the step size sensitivity or computational grid density. Currently, the heat and mass transfer models, based on the capillary-porous structure, represented as the so-called pore network, are used [
18,
19,
20,
21,
22,
23]. According to this model, a real microstructure of the porous material is replaced by a system of interconnected and intersecting channels with a known arrangement and geometric dimensions. Results of the mass transfer study, using this approach, are presented in [
24,
25,
26,
27,
28,
29,
30].
Figure 2 shows the most common network models, where pores are represented by lines.
In these works, several numerical approaches are proposed for modeling the transfer of heat, mass and momentum during porous material dehydration. These approaches are characterized by spatial scale and physical processes to be reflected in the models. These models consider the material as a continuum divided into microvolumes. It is assumed that in these microvolumes (MV) individual phases are superimposed on each other, meaning that they cannot be analyzed separately. Therefore, MV should be large enough, for example larger than the pore size, in order to provide averaging of material properties within the MV. On the other hand, MV should also be small enough to prevent changes in the studied parameters within these volumes (e.g., temperature), resulting from macroscopic gradients and associated nonequilibrium conditions at this microscale level. Transfer inside the material is modeled by averaged material properties, obtained either experimentally, or by numerical calculation. Thus, complex pathways and microscale transfer processes are included in a concentrated way in the material properties and transfer equations, instead of explicitly taking them into account by modeling. A typical example is the use of the Darcy’s law combined with fluid permeability, i.e., a macroscopic material property, in order to describe the fluid transfer inside a porous material at the continuum level, inherently including complex transfer phenomena at the microscale level. These material properties are often a complex function of temperature and moisture.
In the works [
22,
23], it is shown that the model of a porous medium drying zone is the result of generalization of many phenomenological observations and experimental studies, and describes liquid phase distribution during drying of porous media. But they fail to explain the internal mechanism of the “evaporation zone” phenomenon. Namely, which of the drying factors affects liquid phase distribution during drying of porous media? Therefore, in these works, the pore network models are proposed, which are applicable for the slow isothermal drying of porous media.
In the works [
24,
25], associated heat and mass flows in the voids of complex geometry are considered. The conventional drying models, presented in the above works, are based on the assumption that a porous medium is a fictitious continuum, for which heat and mass balances are derived either by homogenization or by volume averaging. The pore network models are mainly developed because it is impossible to study transport phenomena at the pore level. Therefore, the exact description of a transfer in a porous medium is greatly simplified to the description of individual phases, i.e., gas and liquid.
In the works [
25,
26,
27,
30,
31,
32,
33], the unsaturated moisture transfer processes in hygroscopic capillary-porous materials are simulated, demonstrating a wide pore size distribution. The pores are seen as computational nodes, where certain variables are computed, namely fluid pressure or vapor partial pressure. Transfer phenomena are described by one-dimensional approximations at the discrete pore level. Based on the mass balance at each node, two linear systems are formed to be solved numerically, in order to obtain partial vapor pressure in each gas pore (and in the boundary layer) and fluid pressure in each pore.
Correct determination of macroscopic parameters becomes the main problem to be solved. Through continuous advances in the imaging technology [
34], as well as the use of methods of pore networks construction based on digital images of microstructures [
35], it will only be a matter of time before these parameters are precisely determined based on the high performance pore network computations.
3. Results
As an example, the change in temperature and moisture condition in time of a porous material,
Z = 0.1 [m] thick was analyzed. Its porosity is ε = 0.157. Thermophysical properties of the considered material correspond to properties of a ceramic brick. Permeability coefficient for gaseous medium
, [m
2]. For the dependences of the permeability coefficients and capillary pressure for the liquid in the material on the moisture content, the data given in [
9] were used. Note that the values of capillary pressure and the coefficient of permeability of a liquid in a material depend significantly on its moisture content. For the considered range of changes in moisture content
w = 3...60 [kg/m
3] capillary pressure, respectively, varied within
pc = 9.5 × 10
6...0.1 × 10
6 [
Pa], and the ratio of the permeability coefficient (for liquid) to its dynamic coefficient viscosity varied in the range
[m
2] [
9]. The heat capacity and thermal conductivity coefficients for each phase were chosen to be constant and, accordingly, equal:
Ca = 1006.43;
Cv = 1875.2;
Cw = 4183, [J/(kg∙K)] and
λg = 0.0259;
λw = 0.612;
λs = 0.7, [W/(m∙K)]. The specific heat of the liquid-vapor phase transition is
rv = 2.260·10
6, [J/kg], and the diffusion coefficient of vapor in air is
Dva = 2.31 × 10
−5, [m
2/s].
3.1. Evaporation Processes
At the initial time, the material moisture content is wl,0 = 60 [kg/m3]. This value produces half of the maximum possible moisture content in the material, at which time all pores are filled with liquid. At the specified moisture content, the relative air humidity inside the material is practically equal to one. The initial material temperature is 20 [°C]. The material is placed in an air medium, its temperature is also 20 [°C], the relative humidity is φ = 0.6. At this point, ρv,∞ = 0.0104 [kg/m3].
The calculation results of the variation with time in temperature and moisture conditions of the capillary-porous material for these conditions are shown in
Figure 5.
As is shown in
Figure 5a,b, the partial pressure of water vapor, as well as relative air humidity inside the material, decrease with time. The maximum values of these quantities are observed in the middle section of the material. In the direction of heat and mass exchange surfaces (
z = 0 and
z = 0.1 m), these quantities decrease to their values in the external medium. The material moisture content
wl changes in a similar way to
wl (
Figure 5d).
As a result, at the initial time, the material and environment temperature are identical, while the material internal energy is spent on the evaporation process in the initial period of heat and mass transfer. Therefore, its temperature initially decreases and becomes lower than the initial value. Then, as the external medium temperature becomes higher than the material temperature, heat flows into the material from the outside. This heat is spent on the evaporation process and the gradual material heating. Its temperature rises over time (
Figure 5c).
The distribution of evaporated vapor mass flows
over the material thickness is shown in
Figure 5e. As is shown in this figure, the evaporation process inside the material most intensely occurs in the areas near its surfaces. Over time, the maxima of curves
gradually move into the material.
In the second example, a material with the same initial parameters is placed in an air medium at 35 [°C]. The partial density of water vapor in the air medium is the same as in the first case: ρv,∞ = 0.0104 [kg/m3]. Naturally, the relative humidity of the external air medium falls down to φ = 0.26.
The calculation results of the variation with time in temperature and moisture conditions of the capillary-porous material for these conditions are shown in
Figure 6.
As can be seen from a comparison of
Figure 6 with
Figure 5, the behavior of the water vapor partial pressure with time, the relative air humidity and moisture content inside the material, is basically the same as in the previously considered case, when the initial material temperature was the same as external medium temperature. However, when the medium temperature outside the material is higher than the initial material temperature, its drying is much more intensive.
It has been proven by the moisture content degree in the material
wl for the same time intervals, analyzed in the first variant. If in the first variant at
τ = 7.5 × 10
5 [s]
, the maximum moisture content in the middle part of the material, with its maximum, is
wl = 35.65 [kg/m
3] (
Figure 5d), then in the second variant, the specified moisture content will be
wl = 7.48 [kg/m
3] (
Figure 6d).
Unlike the first variant, the temperature inside the material changes with time. From the initial time, the porous material temperature starts to increase due to the initial temperature difference between the material and the external medium. The heat, entering the material from the outside, is spent on material heating and liquid evaporation inside the material.
The distribution of evaporated vapor mass flows
over the material thickness is shown in
Figure 6e.
As in the previously analyzed variant, the evaporation process inside the material in the initial period occurs most intensely in the areas near its surfaces. Over time, the maxima of curves gradually move into the material and merge into one maximum in its middle.
3.2. Condensation Processes
The next example considers the case when the investigated porous material, which at the initial moment of time has a temperature of
t0 = 35 °C and a moisture content
wl,0 = 3.8 [kg/m
3], is placed in an air environment with a temperature of
t∞ = 20 [°C] and a relative humidity of φ
∞ = 0.6 In this case, as in the previous cases, ρ
v, ∞ = 0.0104 [kg/m
3]. Under such conditions, the process of moisture condensation begins on the surfaces of the sample, and then in its inner layers. The results of calculating the change in time of the temperature-humidity state of the sample under these conditions are shown in
Figure 7.
As seen from
Figure 7a,b, as a result of moisture condensation on the surfaces and inside the material, the partial pressure of water vapor, as well as the relative humidity of the air inside the material, increases over time. Over time, the moisture content of the porous material also increases (
Figure 7e) and approaches the value of the maximum hygroscopic value corresponding to the humidity of the outside air. The temperature on the surfaces and inside the material gradually decreases (
Figure 7c,d).
The modulus of the vapor flux density , which condenses inside the material (the flux itself is negative), has its maximum values at the surface in the initial period. Over time, the maximum value of the modulus of the vapor flow , which condenses inside the material, moves to the middle of the sample.
4. Discussion
As follows from the presented results, the analyzed network model of a wet capillary-porous material can be used to calculate the dynamics of changes in its temperature and moisture conditions.
This model makes it possible to calculate distribution over the thickness and change in time of the partial pressure of water vapor, temperature and liquid moisture content inside the material with the changes in temperature and moisture of the outside air.
According to the results of computational studies, evaporation (or condensation) inside the pores of a material with a change in external conditions occurs more intensively near its boundaries. Over time, the most intense areas of evaporation pass into the depth of the material. Note that the dynamics of temperature change are more intense than the dynamics of changes in humidity and moisture content.
For all considered cases, the times of establishment of thermodynamic equilibrium are rather long at more than 10 days (more than 7.5 × 105 s). Such dynamics logically correspond to the physics of the resulting effects.
The model is non-equilibrium, it is based on the differences in the parameters of the state of the vapor-gas and liquid phases in the micropores of the material. The difference in temperatures reached up to 1.5 [°C], in pressures-up to 5 [MPa], mainly due to the capillary pressure in the microchannel with a solid liquid. By the way, the capillary pressure was not specified by an analytical expression containing the surface tension, but the original tabular data [
9] were used, taking into account the deviation of the microchannel from a strict cylindrical shape, for example, its possible cone shape.
The model is not devoid of limitations and incompleteness of taking into account the accompanying physical effects. It is applicable for a temperature range of no less than 0 [°C] and no more than 100 [°C]. At subzero temperatures, water freezes (or ice melts), and such a phase transformation is not taken into account. At temperatures above 100 [°C], it is necessary to complicate the model and take into account the effects of volumetric boiling of the liquid. The model also does not take into account the adhesion of vapor molecules on the surface of the solid material of the walls of the microchannel, does not take into account the possible film flow over the surface of the walls and does not take into account possible structural modes of liquid flow in the microchannel, such as slug, foam, dispersed and other flows.
Possible further studies of the proposed model are as follows. First of all, this could involve checking the model for: sensitivity to changes in fixed parameters and characteristics of a solid material (pore diameter, integral porosity index, its permeability); dependence of thermophysical characteristics on temperature and pressure; the structure of the filtration fluid flow; and other factors. It is of interest to make similar calculations for other materials, for example, thermal insulation. It is possible to develop a model for a different pore shape, for example, a spherical one.
It is extremely interesting to compare the model calculations with some data that were previously obtained by the authors in the experimental study of the dynamics of changes in the moisture content of a number of building and heat-insulating materials, depending on the humidity of the surrounding air.
In studying the condensation processes, calculations showed that in the first 5 min the specific mass flows of water vapor are very high—they reach 10−6 [kg/(m2∙s)] and higher. It can result in the formation of a continuous film of dropping liquid (water) on the material (brick) surface and complete filling of pores with water in a thin near-surface layer to a material depth of 0.5...1 [mm]. When the ambient temperature drops to sub-zero values (in degrees Celsius), this condition can result in the ice formation in near-surface micropores. A further decrease in temperature is accompanied by volumetric expansion of ice, leading to microdestructions of the material surface, leading to a loss of surface strength. Therefore, the modeling results of water vapor condensation can be applied to engineering calculations in the processes and technologies against the surface microdestruction in facade building structures.
5. Conclusions
The presented model includes a certain number of parameters, thermophysical properties and characteristics of a porous material. Some of them depend heavily on moisture content. It refers chiefly to capillary pressure and filtration coefficients. The computational model also describes the dependence of the material equilibrium moisture content on the air relative humidity (sorption curve). To provide solid results on the temperature-moisture condition of a porous material, based on the proposed calculation model, reliable data on the specified characteristics of materials are required. These characteristics for specific materials should be obtained from complex experimental studies using special laboratory facilities, which is a research problem to be solved. To derive required thermophysical characteristics of the studied material from the experimental data, we may use the proposed transfer model to solve inverse problems of heat and mass transfer.
It is also important to obtain reliable information on the structure of porous materials based on modern optical or electronic microscopy, using fluorescent substances that fill the pores.
The developed model can be effectively used in describing the processes of drying capillary-porous materials; in fact, from the problem involving this area of heat and mass transfer, the original problem statement arose. This model is probably not quite suitable for studying colloidal structures.
It is also advisable to thoroughly check the model (verification or validation) using other numerical modeling approaches, for example, using the LBM model or direct CFD-modeling.
Undoubtedly, such bifurcations of the further use of the model will require its corresponding correction, adjustment and, of course, time.