1. Introduction
In many countries, the construction industry is commonly regarded as an import sector of the national economy, but it is also the main source of carbon emissions. The carbon footprint in the construction industry accounts for about 27% of total emissions, causing a significant impact on the environment [
1,
2,
3]. Prefabrication for structures is usually regarded as an important approach to achieve the “carbon peak” and “carbon neutrality” [
4,
5]. Statistically, the carbon emissions in prefabricated buildings’ life cycles could be reduced by 40% comparing to that of ordinary buildings [
6,
7,
8]. Owing to the mass production in the prefabricated construction, materials, wastes, and energy consumed in construction would be greatly reduced. In addition, the highly automatic installation methods for prefabricated buildings reduce the noise, waste, and wastewater emissions. Owing to its extensive environmental benefits, prefabricated construction has been a hot research topic in civil engineering. Precast reinforced concrete (RC) frame is the most widely adopted structural form for prefabricated buildings, and it consists of the precast columns, beams, and slabs. The structural behavior of a precast RC frame is mainly governed by the connections between precast members. Past studies on the seismic performance indicated that the damage of precast RC frames mostly occurred in the connections, which are the weak point of the structural system [
9,
10,
11,
12]. Therefore, the investigation on improving the seismic performance of the connections is an import aspect to promote the application of the prefabricated construction and to achieve low-carbon development in the construction industry.
Currently, some scholars are trying to improve the seismic performance of precast RC beam–column joints by using high-performance materials and proposing novel joint configurations. Deng et al. [
13] applied highly ductile fiber-reinforced concrete into precast concrete beam–column connections, and they conducted a cyclic loading test on the connections. Experimental results indicated that the highly ductile fiber-reinforced concrete could obviously enhance the shear capacity and damage-resistance capacity of the connections, and it could change the failure mode from shear failure to beam-end failure. Guan et al. [
14] proposed an innovative, partially precast, steel-reinforced concrete (PPSRC) beam–column connection and experimentally investigated its seismic behavior, finding that the precast connection had higher strength, better ductility, and higher energy dissipation capacity than the on-situ cast connection. Huang et al. [
15] proposed a new type of replaceable dry connection for the precast beam–column joint, and its load-bearing capacity, stiffness, energy dissipation capacity, and deformation capacity are superior to the cast-in-place joint. Obviously, implementing high-performance materials and improving connection configurations could enhance the seismic performance of precast RC beam–column joints [
16,
17]. Nevertheless, high-performance materials have high prices, and their widespread use in structures will result in higher engineering costs. In addition, quality control of construction is vital for the seismic behavior of RC beam–column joints in real projects. The adoption of new joint configurations for precast joints may complicate the construction process and increase the difficulty in concrete casting [
18], resulting in the concern that the joints, in practice, cannot reach the expected seismic performance obtained in laboratories. Therefore, it is necessary to investigate new types of precast RC beam–column joints that have higher feasibility in engineering practice.
The five-spiral stirrup has the potential to enhance the seismic performance of the precast beam–column joint owing to its features of desirable continuity, high confining effect, and convenience in fabrication [
19,
20]. The five-spiral stirrup consists of four small stirrups, in column corners, to offer high confinement on the concrete in corners and a large stirrup to laterally reinforce the whole section and fix the longitudinal rebars [
21]. Several studies were conducted on the seismic behavior of RC columns reinforced by five-spiral stirrups, and the confining effect on enhancing the seismic behavior was investigated. Yin et al. [
22] conducted a cyclic loading test (axial compression and lateral cyclic loading) on RC columns, with 10 different types of stirrups, and found that the RC columns with spiral stirrups have higher strength and ductility than the conventional RC columns, among which the five-spiral configuration exhibited the best performance. Fang et al. [
23] investigated the axial compression behavior of seawater sea–sand concrete columns reinforced with fiber reinforced polymer (FRP) five-spiral stirrups, and this stirrup type could enhance the deformability of columns. Xiong et al. [
19] experimentally investigated the seismic behavior of seawater sea–sand concrete columns with various types of FRP stirrups and found that the five-spiral configuration of stirrups could significantly enhance the seismic performance of columns compared to the rectangular stirrups.
In the column test, the five-spiral stirrups showed obvious confining effects and greatly enhanced the load-bearing capacity of columns [
24]. In Taiwan, China, rectangular concrete columns with five-spiral stirrups have been well-used in precast concrete structures and have undergone seismic tests [
25]. However, there is still a lack of studies on the seismic behavior of precast RC beam–column joints reinforced with five-spiral stirrups. The successful application of this novel stirrup into precast beam–column joints will certainly improve the seismic performance of the joints and promote the “low carbon” development of the construction industry. To investigate the seismic behavior of precast RC beam–column joints reinforced with five-spiral stirrups, six full-scale RC joints were tested under cyclic loads. The tested specimens were classified into two groups based on the expected failure modes, namely “beam-end failure” and “joint failure”, and each group contained three specimens, including an interior precast joint, an exterior precast joint, and an exterior cast-in-place joint. This study mainly investigated the failure modes, hysteresis behavior, skeleton curves, strength degradation, stiffness degradation, ductility, and energy dissipation of the precast and cast-in-place joints, under cyclic loads, to understand their seismic behavior. In addition, load-bearing capacities of the joint with five-spiral stirrups were predicted for design purposes. Generally, this study will contribute to the improvement of the design methods of precast RC structures and promote their applications.
3. Experimental Results and Discussions
3.1. Failure Modes
Cracking patterns and failure modes of the tested specimens are shown in
Figure 8. For specimens designed by the principle of strong joint and weak beam (i.e., SI-F, SE-F, and SE-C), bending failures of beams were observed. The first crack at the beam bottom near the joint zone was observed for the exterior joints (i.e., SE-F and SE-C) when the lateral displacement reached 5 mm, whereas the crack started to appear at 7.5 mm lateral displacement for the interior joint (i.e., SI-F). This is due to the fact that, at the same lateral displacement, the bending moment at beam end of the exterior joint is larger than that of the interior joint. When the lateral displacement reached 20 mm, bending-shear-induced diagonal cracks became obvious in the beams of the joints. The cracks propagated gradually and formed wider cracks. During the loading process, loud noise was heard due to the slippage of the steel reinforcements. When reaching the peak loads, the average lateral displacements (i.e., average of the push and pull displacements in a loading cycle) were 60.0 mm, 86.7 mm, and 89.4 mm for specimen SI-F, SE-F, and SE-C, respectively. With a further increase in the lateral displacement, concrete crushing and fall off was observed in beam ends, and the longitudinal rebars were exposed. In addition, a few minor cracks appeared in the joint core zone. At the peak load, the displacement of precast joint SE-F was almost the same as that of cast-in-place joint SE-C (within a 3% difference), indicating that the precast joint with five-spiral stirrups had comparable deformability to the cast-in-place counterpart.
For specimens designed by the principle of weak joint and strong beam (i.e., WI-F, WE-F, and WE-C), failure in the joint core zone was observed. At the lateral displacement of 5 mm, cracks first appeared at the bottom of beam end of all the three joints. Owing to the increased reinforcement ratio in beams, the failure process of the specimens with joint failure was different from that of specimens with beam-end failure. When the lateral displacement reached 20 mm, vertical cracks were observed in the beam ends of precast specimens (WI-F and WE-F), and diagonal cracks appeared in the joint core region. Diagonal cracks started to appear in the core zone of the cast-in-place specimen (WE-C) when the lateral displacement reached 30 mm, showing a better integrity than the precast joints. There were two major diagonal cracks formed in the core region of specimen WI-F at the lateral displacement of 60 mm, and the maximum load was reached. The lateral displacements corresponding to the peak loads were 75.1 mm and 82.1 mm for specimen WE-F and WE-C, respectively. With a further increase in the lateral displacement, severe damage was then observed in the core regions of the specimens. In general, the damage was mainly located in the joint core region. Similarly, as the joints failed at beam ends, the exterior joints could reach a larger displacement than the interior joints.
3.2. Hysteresis Curves
Hysteresis curves (lateral load–lateral displacement curves) of the tested specimens are plotted in
Figure 9. Generally, the shapes of the curves in the push and pull sides were similar. Owing to the existence of beams in both sides, the hysteresis curves of interior joints showed slightly better symmetry than those of exterior joints. In the initial stage, the loading and unloading curves were coincident, indicating that the joints were in the elastic state, and no residual deformation existed.
As shown in
Figure 9, the pinching effect is more significant for specimens that failed at the joint core zone, proving that the joints that failed at beam ends had more energy dissipation and higher ductility. In the initial loading process, deformation mainly occurred in the beams. Nevertheless, with the increase in the applied load, damage was concentrated in the joint core region for specimens with joint failure mode (i.e., WI-F, WE-F, and WE-C), owing to the low shear resistance of the core region. The comparison of the hysteresis curves demonstrated the reasonability of design codes that adopted the concept of strong joint and weak beam for connection design to ensure the capability of dissipating energy and high ductility. For specimens that failed at the joint core region, the hysteresis curves of precast and cast-in-place specimens (i.e., WE-F and WE-C) were very similar. Nevertheless, the hysteresis curve of specimen SE-F is fuller than that of its cast-in-place counterpart (i.e., SE-C), indicating the beneficial effect of the five-spiral stirrups by offering a higher confinement on the concrete.
3.3. Skeleton Curves
The skeleton curve refers to the envelope of the hysteresis curve, which provides a simplified representation of the overall behavior of the hysteresis curve without considering the detailed loading and unloading path. Skeleton curves of the tested specimens are summarized in
Figure 10. During the initial loading stage, the skeleton curve was in linear shape as the specimen was in elastic. In general, the skeleton curves of the precast and cast-in-place specimens were very similar, indicating that the precast joint with five-spiral stirrups had comparable load-bearing capacity of its cast-in-place counterpart. In addition, the skeleton curves were symmetric with respect to the origin, showing the same seismic performance in both directions. Owing to the contribution of the beams, the interior joints that had two beams had higher stiffness and load-bearing capacity than the exterior joints with only one beam.
As shown in
Figure 10, specimens that failed in the joint core region (i.e., WI-F, WE-F, and WE-C) have higher ultimate capacities than specimens that failed at beam ends. This is due to the higher reinforcement ratio of beams for those specimens. At peak load, the displacement of joint failure group was larger than that of the bend end failure group. During the post-peak stage, the load drop was slow for the specimens. Nevertheless, there was a sudden load drop by 29.1% in specimen WE-C at the lateral displacement of 80–100 mm. The load of the corresponding precast specimen WE-F was only about 3.1%. Therefore, the five-spiral stirrup could obviously avoid the sudden load drop of specimens that failed in the joint core zone, and this is mainly caused by the high confinement induced by the spiral stirrups.
3.4. Ductility
The ductility coefficient is a parameter used to quantify the ductility of a material or structure. The ductility coefficient (
μ) is calculated as [
29,
30]:
where Δ
u is the ultimate displacement, corresponding to 85% of the peak load
Pm in the post-peak stage, and Δ
y is yield displacement. In this study, the yield displacement was determined by using the energy equivalence method, as shown in
Figure 11. The equivalent elastic–perfect plastic bilinear curve was determined by setting the intersection area S1 as equal to S2. The intersect, Y, was then regarded as the yield point (Δ
y,
Py). Feature points in the skeleton curves and the ductility coefficient (
μ) of the tested specimens are summarized in
Table 5, where
Py is the yield capacity,
Pm is the peak capacity,
Pu is the capacity at Δ
u, Δ
y is the yield displacement, Δ
m is the displacement corresponding to
Pm, and Δ
u is the ultimate displacement. It is necessary to mention that the values in
Table 5 are the average of the values from the push and pull sides of the skeleton curves.
As shown in
Table 5, the ductility index of specimens that failed in beam ends are higher than those of specimens that failed in the joint core region, exhibiting higher ductility and deformability. In addition, the interior joints had a higher ductility index than the exterior joints.
The small difference of the peak loads (Pm) between the precast and cast-in-place joints (less than 3.1%) indicated that the effect of the construction method on the load-bearing capacity is negligible. Nevertheless, the lateral displacements at peak load (Δm) were greatly different for precast and cast-in-place specimens. The design principle (i.e., intended failure modes) could also affect the Δm. The Δm of specimen SE-F is 33.3% larger than that of SE-C (beam-end failure), whereas Δm of WE-F is 8.6% less than that of WE-C (joint failure). It was found that the ductility index of precast specimens was not less than that of cast-in-place specimens: SE-F was 10.5% larger than SE-C, and WE-F was comparable to WE-C in terms of the μ. In conclusion, precast joints with five-spiral stirrups had comparable ductility and plastic deformation performance, under cyclic loading, to their cast-in-place counterparts.
3.5. Energy Dissipation
The equivalent viscous damping coefficient,
he, was adopted to quantify the energy dissipation capacity of the structure during an earthquake. It is defined as the ratio of energy input to the energy dissipated by the specimen:
where
S(
ABCD) is the area enveloped by the hysteresis loop, and
S(
OBE) and
S(
ODF) represent the area of the triangles
OBE and
ODF in
Figure 12, respectively.
The
he of the specimens in each hysteresis loop is summarized in
Figure 13, where the horizontal axis is the maximum lateral displacement (average of the push and pull side) within each loop. In the initial loading stage, as the specimens were in elastic state,
he is very small (
he = 0.05~0.1), indicating the low energy dissipation capacity. For specimens that failed at beam ends,
he increased obviously from the lateral displacement of 20 mm, whereas this occurred at 40 mm displacement for specimens that failed in the joint region. As shown in
Figure 13, the ranges of
he are 0.05~0.26 and 0.05~0.12 for the beam-end failure group and joint failure group, respectively. Specimens that failed at beam ends exhibited a higher energy dissipation capacity than the specimens with joint core region failure. For the beam-end failure group,
he of the precast specimen (SE-F) was larger than that of the cast-in-place specimen (SE-C), indicating that the five-spiral stirrups could enhance the ductility and plasticity by offering high confinement on concrete. Nevertheless, for specimens that failed at joint core region,
he of the precast and cast-in-place specimens was similar. This indicates that, for the joint failure group specimens, the five-spiral stirrups have no significant improvement effect on the energy dissipation capacity of prefabricated beam–column joints.
3.6. Strength Degradation
Strength of the beam–column joint deteriorates, owing to the cyclic loading. In this study, strength degradation was represented by the strength degradation coefficient, which is calculated as:
where
αij is the degradation coefficient in the
ith cycle of
jth loading step (
i = 2, 3 and
j = 1, 2, 3, …),
Pij is the maximum applied load in the
ith cycle of
jth step, and
P1j is the maximum load in the first loop of
jth step. A larger value of
αij represents less degradation of the strength induced by the cyclic loading. The
αij of the tested specimens is summarized in
Figure 14.
With the increase in displacement, the strength degradation coefficients of all specimens exhibited an overall trend of initially increasing and then decreasing, but they all remained above 0.5, indicating good load-bearing capacity of the specimens. In the displacement range of 60–90 mm, there was a significant decrease in αij, which is attributed to the severe damage to the joint regions. In the beam-end failure group, during the initial loading stage, the strength degradation coefficient of the precast joint SE-F is higher than that of the cast-in-place joint SE-C. This indicated that the prefabricated joint exhibited less strength degradation during the initial loading stage compared to the cast-in-place joint. After the displacement exceeded 40 mm, the values of αij for the beam-end failure group specimens began to increase, indicating a reduction in the degree of strength degradation. For most displacements, the values of αij of the precast specimens were higher than those of the cast-in-place specimens. Taking a displacement of 50 mm as an example, the average values of αij for the prefabricated joint SE-F were 7.0% higher than those of the cast-in-place joint SE-C. This suggested that, when designing the beam–column joints for beam-end failure, the configuration of five-spiral stirrups in the core region of the joint could mitigate the degree of strength degradation in prefabricated beam–column joints, surpassing the performance of cast-in-place joints. For the joint failure group specimens, at displacements of 10 mm, 20 mm, and 30 mm, the average values of αij for the prefabricated joint WE-F were 2.1%, −1.3%, and 12.5% higher than those of the cast-in-place joint WE-C, respectively. This indicated that the configuration of five-spiral stirrups had a certain mitigating effect on the strength degradation of the beam–column joints when designed for the joint failure mode.
3.7. Stiffness Degradation
The secant stiffness (
Ki) can represent the change of stiffness of a structure under seismic loading. This study used
K1 (the stiffness of the specimen during the first cycle) as the stiffness of the specimen at this displacement level, and it plotted a stiffness–degradation curve, as shown in
Figure 15. The stiffness–degradation curve reflects the cumulative damage level of the structure during seismic loading.
In the initial loading stage, significant stiffness degradation was observed in all specimens. This is because the concrete and reinforcements had not yet achieved good synergy. In the later stages of loading, the stiffness degradation of both groups of specimens tended to decrease slowly. Throughout the loading process, the stiffness values of the interior joints were higher than those of the exterior joints. Additionally, the initial stiffness of the beam-end failure group specimens ranged from 3.9–7.8 kN/mm, while the initial stiffness of the joint failure group specimens ranged from 5.4–8.5 kN/mm. The higher stiffness of specimens that failed in the joint region was mainly contributed by the higher reinforcement ratio in the beams.
For the beam-end failure group specimens, the stiffness–degradation curve of the prefabricated joint SE-F was similar to that of the cast-in-place joint SE-C throughout the entire loading process. This indicated that, as the displacement increased, the cracking level and yield state of the reinforcements were similar during the loading process of the joints designed as “strong joint weak beam” (i.e., failed at beam ends). For the joint failure group, after a displacement of 20 mm, the K1 values of the prefabricated joint WE-F were consistently higher than those of the cast-in-place joint WE-C. This indicated that the configuration of five-spiral stirrups in the core region of the joint could improve the stiffness to some extent.
3.8. Deformation of the Joint Core Zone
When the core region of a joint undergoes shear deformation, it transforms from a rectangular shape into a diamond shape [
31]. The deformation coefficient
γ of the core region is calculated using Equation (4), and a schematic diagram of the calculation is shown in
Figure 16, where Δ
1–Δ
4 represent the displacements at the four corners of the core region, which are obtained through displacement measurements.
a and
b represent the lengths of the two sides of the core region. The values of
γ for all beam–column joints are shown in
Figure 17. It is necessary to mention that, due to human error in arranging LVDT during the experiment, the deformation data Δ of the joint core zone of the beam–column joint SI-F was too large, and
γ was significantly larger than other joint specimens. Therefore, the deformation of the joint core zone of the joint was not discussed.
In the initial loading stage, the deformation of the core region in all specimens was relatively small, resulting in small values of γ. As the loading progressed, the shear deformation of the joint core region increased gradually. In the initial stage, the beam-end failure group and the joint failure group exhibited similar levels of shear deformation in their core regions. However, as the displacement increased, the values of γ for the beam–column joints WE-F and WE-C became larger than those of the joints SE-F and SE-C, and the difference increased with the increase in displacement. Taking a displacement of 100 mm as an example, the values of γ for the joints WE-F and WE-C were 182.0% and 94.9% higher, respectively, than those of the joints SE-F and SE-C. This indicated that the beam–column joints designed for joint failure mode exhibited greater shear deformation in their core regions, which explained the occurrence of shear failure in those regions. Furthermore, at a displacement of 100 mm, the values of γ for the cast-in-place specimens SE-C and WE-C were 59.9% and 10.5% higher, respectively, than those of the precast specimens SE-F and WE-F. This indicated that the core region of the precast joints, reinforced with five-spiral stirrups, exhibited stronger resistance to shear deformation compared to the corresponding cast-in-place joints.
4. Capacity Prediction
For a beam–column joint, shear force in the core region could be derived from the bending moment, as shown in Equation (5):
where
Vj,exp is the shear force in the joint,
ΣMb is the summation of the bending moments in beams,
Hc is the distance between the inflection points of the upper and lower columns,
hb and
hb0 are height and effective height of the beam, respectively, and
as′ is the distance between the extreme compressive fiber and the centroid of the compressive reinforcements.
Based on design code [
32], the beam-end bending moment capacity of the joints designed for beam-end failure could be calculated as:
where
Mu,cal is the predicted moment capacity,
fc is the concrete compressive strength,
h0 is the effective depth of the beam section,
x is the height of the compressive zone of the concrete beam section, and
α1 is the graphic coefficient of the equivalent rectangular stress diagram, taken as 1.0 when the concrete strength grade does not exceed C50.
For cast-in-place joints, the shear capacity could be calculated as:
Based on design code [
33], shear capacity of precast joints with five-spiral stirrups shall be calculated as:
where
ηj is the coefficient considering the effect of beams on the joints’ shear capacity, taken as 1.0 for the interior joint and 0.67 for the exterior joint,
ft is the calculated value of the axial tensile strength of concrete,
fyv is the calculated tensile strength value of the stirrup,
Asvj is the cross-section area of stirrups within the effective width of beams,
s is the spacing of stirrups,
N is the axial force on columns,
bj and
hj are the width and height of the cross-section,
bc is the height of column section, and
D1 is the diameter of the large spiral stirrup.
The predicted moment capacity and shear capacity of the tested joints are listed in
Table 6 and
Table 7, respectively, and the accuracy is assessed by comparison to experimental capacities that were the average from the push and pull sides in the hysteresis curves. During the calculation, concrete strength and steel rebar strength were from the material test,
bc = 450 mm,
hj = 250 mm,
N = 0.1
fcbchc,
Hc = 3.2 m,
as = 35 mm, and
D1 = 380 mm. As shown in
Table 6, the predicted bending moment of the joints that failed at beam ends is less than the experimental capacity by 16.1%~30.3%. For joints that failed in the joint core region, the predicted shear capacity is less than the experimental capacity by 9.70%−16.8%. Comparison of the experimental and predicted capacities suggests that the seismic performance of the precast joint with five-spiral stirrups could act as the requirement from the design code with enough of a safety margin.
5. Conclusions
This paper proposed a novel precast beam–column joint with five-spiral stirrups. There were six full-scale beam-column joint specimens tested for their seismic performance, considering design criteria, joint types, construction methods, and types of stirrups in the joint core region as parameters. This paper extensively analyzed the failure modes, hysteresis curves, skeleton curves, ductility coefficients, energy dissipation capacity, strength degradation, stiffness degradation, and deformation capacity of the joint core region for each specimen, and it predicted the load-bearing capacity of the joints. The following conclusions are drawn:
- (1)
By using the five-spiral stirrups, precast concrete beam–column joint has comparable deformation capacity to its cast-in-place counterpart. Failure modes of the precast and cast-in-place joints were similar, and the difference of the displacements at peak loads of them was less than 3.0%.
- (2)
Joints with beam-end failure exhibited more energy dissipation and higher ductility than the joints that failed in the core region. Owing to the high reinforcement ratio in beams, the joint failure group specimens had higher stiffness and load-bearing capacity. The interior joint with two beams had higher ductility than the exterior joint with one beam.
- (3)
Due to the good restraining effect of the five-spiral stirrups, concrete crushing is delayed. For joints designed as beam-end failures, seismic performance (e.g., energy dissipation capacity, plastic deformation capacity, ductility, strength degradation, stiffness degradation, shear deformation resistance level) of precast joints with five-spiral stirrups was better than that of the corresponding cast-in-place joints. Among them, the ductility, strength degradation and shear deformation resistance level of the joints increased by 10.5%, 7.0%, and 59.9%, respectively. For joints designed as joint region failures, the precast joints had comparable seismic behavior to cast-in-place joints. In addition, the five-spiral stirrups could effectively avoid the sudden load drop of the precast joints under cyclic loading. In summary, the seismic performance of the proposed precast joint is as good as the cast-in-place joints, and the precast joint could reduce the carbon emission. It has significant value for application and promotion in civil engineering.
- (4)
Based on the current design code, the experimental moment capacity and shear capacity of the joints were, on average, 22.6% and 14.0% higher than the predicted capacities, respectively. Therefore, the design code could be used for the design of the proposed joint type with an adequate safety margin.