1. Introduction
Poland has the third-largest number of laying hens in the European Union, with over 48.5 million of the birds in 2018 and 649 thousand tonnes of eggs (sixth place) produced in 2019 [
1]. Such intensive poultry production carries with it an environmental impact associated with emissions of ammonia (NH
3) and volatile organic compounds (VOCs). Those gaseous emissions are of concern to workers, local communities, birds and the environment. Additionally, some VOCs have an unpleasant odor that can be of a nuisance, impacting public relations [
2]. Mitigation of those emissions and improvement of air quality inside poultry houses without a negative impact on production are severe challenges for the industry.
There are many approaches to mitigate gaseous emissions from livestock production. However, most of them have been evaluated for swine production [
3,
4,
5,
6]. Those methods include dietary manipulation, manure additives, or air cleaning and manure treatment systems [
7,
8,
9,
10,
11,
12,
13,
14]. An additional challenge is that only ~25% of technologies were farm-tested, i.e., the majority of them are not ready for commercial-scale applications [
4].
Biochar as a feed additive for farm animals (goats, dairy cows, broilers and layers) has been known for some time. The results of such dietary manipulation among different species are, in general, positive, i.e., in terms of better feed conversion ratio, digestion, weight gain or mitigation of greenhouse gas (GHG) emissions from manure [
15,
16]. However, the use of biochar as a feed additive in poultry is still a relatively new research subject with very promising application potential.
“Biochar” is a term for substances with quite a wide range of physicochemical properties, e.g., pH, morphology or the residual content of chemicals from feedstock and its thermal decomposition, with the main purposes of utilization other than as an energy source. Biochar is obtained via torrefaction or pyrolysis of an organic material where biomass is decomposed by heat in an anoxic environment. The result is gaseous products, (sometimes) pyrolytic oil and carbon-rich solid remainder termed biochar, char, or biocoal. Biochar indicates that the feedstock was biomass, sometimes a byproduct of syngas or biorenewable fuel production [
15]. Thus, opportunities exist to valorize biochar to continue fuel interest in the waste-to-carbon, waste-to-energy, circular economy and sustainable agriculture research.
Biochar properties are determined by their composition that is strongly dependent on its feedstock material [
17]. Even simple experiments visualizing the behavior of two types of biochar: highly porous and alkaline or acidic biochar, when applied to water, reveal spatial and temporal differences in the pH at the air–water–biochar interface [
18]. Carbon as a dietary supplement can bring many benefits during biotransformation processes in the gastrointestinal tract [
19]. However, differences in biochar properties can lead to different effects on different animal species. For example, biochar diet inclusion could enhance laying hens production parameters and improve (decrease) feed conversion ratio [
20,
21], while for broiler chickens, the results were opposite [
22,
23], resulting in a decrease in body weight gain and increase in feed conversion ratio.
In this experiment, evaluation of the influence of biochar inclusion on laying hens diet was conducted. Beechwood biochar (BC) was used as a marketed animal feed additive. The biochar was obtained by the slow pyrolysis (maximum T = 550 °C) and activated with gases produced during the process. BC–aluminosilicates–glycerin mixture (BMC) named “NowiCarbon” was also tested as an example of marketed biochar-based feed additive, both manufactured by Ekomotor Ltd. (Wrocław, Poland). The BCM is claimed by the manufacturer to reduce toxins and mycotoxins in the feed, reduce herd mortality, improve feed conversion ratio, and enhance herd′s health and productivity with the recommended dose of 0.3%. In the study, birds′ performance and excreta parameters were evaluated, such as daily feed intake, laying performance and egg quality parameters (average mass, shell thickness, resistance to crushing and yolk color), ammonia and volatile organic compound (VOC) emissions from excreta and excreta composition. In addition, sensory analysis of hardboiled eggs was conducted for their appearance, smell, white and yolk texture, yolk color and egg taste, for the first time for a biochar dietary inclusion.
2. Materials and Methods
2.1. Ethical Approval
Polish law, particularly an Act of 15.01.2015 on the Protection of Animals Used for Scientific and Educational Purposes, specifies terms and conditions on the protection of animals used for scientific or educational purposes, including conditions when an Ethical Approval is required. Ethical Approval is not required for veterinary services within the scope of the Act of 18.12.2003 on animal treatment facilities, as well as agricultural activities, including rearing or breeding of animals, carried out in accordance with the provisions on the protection of animals; and activities that, in compliance with the veterinary medicine practice, do not cause pain, suffering, distress or permanent damage to the body of animals, to an extent equal to a needle stick, or more intense. In this research:
the animals were maintained in the standard production conditions,
the animals were not exposed to pain and suffering in any way,
no blood samples were taken,
sampling of the excreta was not harmful to birds in any way.
Thus, the experiment did not require Ethical Approval under the abovementioned applicable law.
2.2. Laying Hens and Feed Additives
A total of 90 laying hens (Lohmann Brown), 20 weeks of age, were randomly distributed into 30 cages and divided into five groups (six replicates). Three hens per cage (0.125 m2 × hen−1) were housed for 13 weeks at the Agricultural Experimental Plant “Swojec” of Wrocław University of Environmental and Life Sciences, within a standard 3-tier furnished cages system, with all three tiers (top, middle and bottom) consisting of two rows. Feed was supplied daily for each cage and the average daily feed intake (ADFI) was estimated once a week. Evaluation of the additives’ effectiveness on ADFI was made on the basis of the relative increase value (RIV, %) calculated as the ratio of the difference between the control and treatment parameter means.
Two additives were used in the experiment: beechwood biochar (BC) and the mixture consisting of 67% of the same BC, 24% of aluminosilicates as an anticaking agent and 9% of glycerin as an antidusting agent (BCM). Properties of the additives are presented in
Table 1. Treatment feed mixtures were prepared weekly in 5 L plastic jars, separately for each cage to ensure even distribution of the investigated additives. All laying hens were fed with the same basal diet formulated according to nutrient recommendations for laying hens (
Table 2 and
Table 3). The control group (C) was fed only with the basal diet. Treatment groups were fed with the addition of BC in the amount of 1% and 2% by mass (groups BC1 and BC2, respectively) and with the addition of BCM in the amount of 1.5% and 3% by mass (groups BCM1 and BCM2, respectively). The mass of BC in the BCM1 and BCM2 groups was numerically the same as in the corresponding BC1 and BC2 groups.
During the first four weeks of the experiment, no parameters were measured so that the hens could adapt to the new surroundings and the treatments could take effect.
2.3. Egg Quality
Eggs were collected and counted daily (86 eggs on average for the whole experiment) and weighed twice a week.
At the end of the experiment, sensory analysis of the eggs was conducted by 75 panelists (a total of 375 eggs, 5 eggs per panelist with 1 egg per group) randomly selected and trained from among the university employees and students, to evaluate the influence of used additives on the eggs’ overall appearance, i.e., taste, smell, white and yolk texture and color. Sensory analysis was conducted under a completely randomized design, where the panelists were unaware of the egg samples’ origin and hardboiled eggs samples were rated on a five-point scale from 1 (the worst) to 5 (the best) for each parameter.
A total of 435 eggs (87 per group) were analyzed for resistance to crushing, shell thickness and yolk color. Resistance to crushing was measured by Egg Force ReaderTM (Orka Food Technology Ltd., West Bountiful, UT, USA), shell thickness was measured with a micrometer screw gauge and yolk color was evaluated with a La Roche scale yolk color fan.
Evaluation of the additives’ effectiveness on ADFI and egg parameters was made on the basis of the relative increase value (RIV, %) calculated as the ratio of the difference between the control and treatment parameters’ means.
2.4. Excreta Sampling
Samples of the hens’ excreta were collected, at even intervals, twice a week from the belts under the cages and the belts were cleaned right after the collection. The samples were taken in the following manner:
during the first week, 3 C + 3 BC1 and 3 C + 3 BCM1 samples were collected for NH3 analysis;
during the second week, 3 C + 3 BC2 and 3 C + 3 BCM2 samples were collected for NH3 analysis;
during the third week, 2 C + 2 BC1 + 2 BC2 and 2 C + 2 BCM1 + 2 BCM2 samples were collected for VOCs analysis;
the above sequence was repeated 3 times. Therefore the experiment lasted for 9 weeks, resulting in a total of 9 comparative replications for NH3 analysis and 3 replications of VOCs analysis.
During the first two weeks of the NH3 sampling, 100 g of the excreta from under 12 cages (6C+6 Treatment) were collected for NH3 emission analysis. The excreta from three separate tiers (top, middle and bottom) were thoroughly mixed (composited) with the use of a mechanical stirrer, resulting in three 200 g replications of C excreta and three 200 g replications of particular treatment excreta during each sampling. For NH3 analysis, with four treatment groups and excreta sampling twice a week, one sampling trial took two weeks, resulting in 3 replications per each treatment, on one trial.
In the third week of VOCs sampling, 50 g of excreta from under 18 cages (6C+6Treatment1+6Treatment2) were collected for VOCs analysis. Excreta from each group (6 cages) was mixed (composited) thoroughly with the use of a mechanical stirrer, resulting in 300 g of control excreta, 300 g of the treatment excreta and another 300 g of the same type of treatment excreta with the different concentration of the additive used. With two types of additives and excreta sampling twice a week, one trial of VOCs analysis took one week.
Graphical visualization of the experimental design concerning excreta sampling is presented in
Figure 1.
At the end of the experiment, 100 g of the excreta from under each cage (a total of 30 samples) was collected to compare total N and ammoniacal N (N-NH4+) content, pH and dry mass content between all the treatment groups and control. The excreta analyses were carried out by the accredited Chemical and Agricultural Research Laboratory in Wrocław, Poland.
2.5. Gas Sampling and Chemical Analysis
2.5.1. Ammonia
After the collection, samples were taken directly into the laboratory, put into glass treatment containers and the containers were closed for 30 min to stabilize the conditions inside. Afterward, NH3 was sampled by portable aspirators. The excreta headspace air was pulled through impingers containing 0.1M H2SO4 for 10 min at 30 L × min−1. NH3 concentration in the excreta headspace was measured right after sampling and 24 h later. The content of NH3 was determined using Nessler’s reagent and a UV-3100 PC spectrophotometer (VWR International, Leuven, Belgium) according to the Polish Standard Method (standard no. PN-71/Z-04041 “Determination of ammonia content in the air”). Evaluation of effectiveness in NH3 emission mitigation was made on the basis of the relative reduction value (RRV, %) calculated as the ratio of the difference between the control and treatments mean (of 9 replicates) NH3 concentrations.
2.5.2. Volatile Organic Compounds
Excreta samples were taken directly into the laboratory after collection, placed into 1000 mL beakers, covered with Parafilm and heated (40 °C) for 20 min in a laboratory drying oven in order to stabilize the conditions inside and improve the sensitivity of the measurements. Afterward, manual solid-phase microextraction (SPME) with Stable-Flex 50/30 µm divinylbenzene/Carboxen/polydimethyl-siloxane (DVB/CAR/PDMS) fiber (Supelco, Bellefonte, PA, USA) was used for extraction of odorous compounds from the headspace inside the beakers. An optimal SPME sampling time of 15 min was determined during preliminary experiments. Collected gas samples were analyzed using a gas chromatograph–mass spectrometer (GC–MS) (Agilent Technologies, Santa Clara, CA, USA). VOCs were tentatively identified on the basis of comparative analysis between determined mass spectra and the National Institute of Standards and Technology (NIST02) MS library. The GC–MS system components and basic GC oven temperature program are described in
Table 4.
Evaluation of air purification effectiveness was made on the basis of the RRV determined for each tentatively identified odorous VOC. The RRV was calculated as the ratio of the difference between the control and treatments mean (of 3 replicates) peak height counts of the tentatively identified odorous VOCs [
12]. Peak heights were used for comparison instead of peak areas, to improve the integration of asymmetric or low chromatographic peaks.
2.6. Statistical Analysis
Statistical analysis of the results was carried out using Statistica 13.1 software (TIBCO Software Inc., Palo Alto, CA, USA). Data were tested for normality with the Shapiro–Wilk test. If the distribution was normal, a one-way analysis of variance was performed with the differences between the groups assessed using the Tukey test. If the distribution was not normal, the Kruskal–Wallis test was carried out. Differences were considered significant at p-value < 0.05.
5. Conclusions
This study assessed supplementation of laying hens diet with BC and BC–aluminosilicates–glycerin mixture to lower the environmental impact while maintaining egg quality. The tested treatments had no statistically significant influence on NH3 and VOC emissions, although the excreta N content was numerically lower. The dietary treatments had a positive effect on laying hens performance, egg quality and their sensory parameters. The results are consistent with other experiments in a similar field. However, there are very few investigations on feeding laying hens with biochar and effects of such dietary manipulation on birds’ performance and excreta properties, including NH3 and VOCs emissions, to compare and discuss.
More studies are still needed on BC feed supplementation. The BC itself is a wide “umbrella” term for material with a wide range of physicochemical properties. Research reporting BC feed additives should comprehensively report the properties as potentially having a significant impact on the key outcomes for the industry, environment and consumers.