Epitaxial Growth of Semiconductor Materials and Devices

A special issue of Crystals (ISSN 2073-4352). This special issue belongs to the section "Inorganic Crystalline Materials".

Deadline for manuscript submissions: closed (15 October 2023) | Viewed by 17834

Special Issue Editors


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Guest Editor
U.S. Naval Research Laboratory, Washington, DC 20375, USA
Interests: molecular beam epitaxy; III-V alloys; infrared optoelectronics
National Renewable Energy Laboratory, Golden, CO 80401, USA
Interests: epitaxy, III-V materials and devices, and novel growth methods

Special Issue Information

Dear Colleagues,

Epitaxial growth is a valuable method for exploring the physical limits of semiconductor material, accessing novel (nano)structures requiring near-atomic precision, and producing critical devices.  It is responsible for a significant range of semiconductor devices and applications including but certainly not limited to optoelectronics, photovoltaics, biomedical engineering, and power electronics. The ability to grow single-crystalline, low-defect semiconductor material is a necessity to innovate within these paradigm-shifting applications.  While epitaxy has served this purpose for decades, advances continue to be made through development of novel materials, structures, and growth techniques.  Recent examples include the resurgence of hydride vapor phase epitaxy, as well as the development of remote epitaxy and droplet epitaxy to name a few.  This Special Issue seeks submissions in which epitaxy enables the furthering of semiconductor material understanding, the development of novel/unique growth techniques, as well as the recent progress in epitaxy-based devices.

Dr. Stephanie Tomasulo
Dr. Aaron Ptak
Guest Editors

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Keywords

  • epitaxy
  • semiconductors
  • optoelectronics
  • photovoltaics
  • power electronics
  • biomedical engineering
  • remote epitaxy
  • droplet epitaxy
  • nanostructures
  • material science
  • superlattices
  • quantum wells

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Published Papers (11 papers)

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Research

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14 pages, 4456 KiB  
Article
The Epitaxial Growth of Ge and GeSn Semiconductor Thin Films on C-Plane Sapphire
by Emmanuel Wangila, Calbi Gunder, Petro M. Lytvyn, Mohammad Zamani-Alavijeh, Fernando Maia de Oliveira, Serhii Kryvyi, Hryhorii Stanchu, Aida Sheibani, Yuriy I. Mazur, Shui-Qing Yu and Gregory Salamo
Crystals 2024, 14(5), 414; https://doi.org/10.3390/cryst14050414 - 28 Apr 2024
Cited by 1 | Viewed by 1587
Abstract
Ge1−xSnx growth on a new sapphire platform has been demonstrated. This involved the growth of GeSn on Ge/GaAs layers using the algorithm developed. The resultant growths of Ge on GaAs/AlAs/sapphire and Ge1−xSnx on Ge/GaAs/AlAs/sapphire were investigated by [...] Read more.
Ge1−xSnx growth on a new sapphire platform has been demonstrated. This involved the growth of GeSn on Ge/GaAs layers using the algorithm developed. The resultant growths of Ge on GaAs/AlAs/sapphire and Ge1−xSnx on Ge/GaAs/AlAs/sapphire were investigated by in situ and ex situ characterization techniques to ascertain the surface morphology, crystal structure, and quality. The growth mode of Ge on GaAs was predominantly two-dimensional (2D), which signifies a layer-by-layer deposition, contributing to enhanced crystal quality in the Ge/GaAs system. The growth of Ge1−xSnx with 10% Sn on a graded profile for 30 min shows uniform composition and a strong peak on the reciprocal space map (RSM). On the other hand, the partially relaxed growth of the alloy on RSM was established. Full article
(This article belongs to the Special Issue Epitaxial Growth of Semiconductor Materials and Devices)
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9 pages, 4468 KiB  
Article
Fabrication of SiC-on-Insulator (SiCOI) Layers by Chemical Vapor Deposition of 3C-SiC on Si-in-Insulator Substrates at Low Deposition Temperatures of 1120 °C
by Johannes Steiner, Jana Schultheiß, Shouzhong Wang and Peter J. Wellmann
Crystals 2023, 13(11), 1590; https://doi.org/10.3390/cryst13111590 - 17 Nov 2023
Cited by 2 | Viewed by 1519
Abstract
Compared to bulk silicon carbide (SiC) wafers, SiC-on-insulator (SiCOI) substrates enable new device designs of electronic switches as well as novel photonic applications. One application is a micro-resonator for the usage in a Kerr frequency comb. For SiCOI substrates, a deposition temperature below [...] Read more.
Compared to bulk silicon carbide (SiC) wafers, SiC-on-insulator (SiCOI) substrates enable new device designs of electronic switches as well as novel photonic applications. One application is a micro-resonator for the usage in a Kerr frequency comb. For SiCOI substrates, a deposition temperature below 1200 °C is advisable due to stability reasons of the buried oxide layer during chemical vapor deposition (CVD) process conditions. To create 3C-SiC-on-insulator layers, a cold-wall CVD reactor was utilized, with propane and silane as the sources for carbon and silicon, respectively. To improve the cracking of the carbon source gas at low temperatures, the inner setup of the utilized cold-wall CVD reactor was changed to a non-water-cooled system. The change of the inner reactor setup was investigated numerically, and the grown epitaxial layers were characterized by Raman, EDX, SEM-imaging and XRD spectroscopy. We demonstrate successful deposition of 3C-SiC epitaxial layer substrates at temperatures below 1200 °C without delamination on SOI. Full article
(This article belongs to the Special Issue Epitaxial Growth of Semiconductor Materials and Devices)
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20 pages, 3861 KiB  
Article
Systematic Assessment of Phonon and Optical Characteristics for Gas-Source Molecular Beam Epitaxy-Grown InP1−xSbx/n-InAs Epifilms
by Devki N. Talwar and Hao-Hsiung Lin
Crystals 2023, 13(9), 1367; https://doi.org/10.3390/cryst13091367 - 11 Sep 2023
Viewed by 1072
Abstract
Experimental and theoretical assessments of phonon and optical characteristics are methodically accomplished for comprehending the vibrational, structural, and electronic behavior of InP1−xSbx/n-InAs samples grown by Gas-Source Molecular Beam Epitaxy. While the polarization-dependent Raman scattering measurements revealed InP-like doublet covering [...] Read more.
Experimental and theoretical assessments of phonon and optical characteristics are methodically accomplished for comprehending the vibrational, structural, and electronic behavior of InP1−xSbx/n-InAs samples grown by Gas-Source Molecular Beam Epitaxy. While the polarization-dependent Raman scattering measurements revealed InP-like doublet covering optical modes (ωLOInP~350 cm−1, ωTOInP~304 cm−1) and phonons activated by disorders and impurities, a single unresolved InSb-like broadband is detected near ~195 cm−1. In InP1−xSbx, although no local vibrational (InSb:P; x → 1) and gap modes (InP:Sb; x → 0) are observed, the Raman line shapes exhibited large separation between the optical phonons of its binary counterparts, showing features similar to the phonon density of states, confirming “two-mode-behavior”. Despite the earlier suggestions of large miscibility gaps in InP1−xSbx epilayers for x between 0.02 and 0.97, our photoluminescence (PL) results of energy gaps insinuated achieving high-quality single-phase epilayers with x ~ 0.3 in the miscibility gap. Complete sets of model dielectric functions (MDFs) are obtained for simulating the optical constants of binary InP, InSb, and ternary InP1−xSbx alloys in the photon energy (0 ≤ E ≤ 6 eV) region. Detailed MDF analyses of refractive indices, extinction coefficients, absorption and reflectance spectra have exhibited results in good agreement with the spectroscopic ellipsometry data. For InP0.67Sb0.33 alloy, our calculated lowest energy bandgap E0 ~ 0.46 eV has validated the existing first-principles calculation and PL data. We feel that our results on Raman scattering, PL measurements, and simulations of optical constants provide valuable information for the vibrational and optical traits of InP1−xSbx/n-InAs epilayers and can be extended to many other technologically important materials. Full article
(This article belongs to the Special Issue Epitaxial Growth of Semiconductor Materials and Devices)
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9 pages, 2106 KiB  
Article
Influence of the Arsenic Pressure during Rapid Overgrowth of InAs/GaAs Quantum Dots on Their Photoluminescence Properties
by Sergey Balakirev, Danil Kirichenko, Natalia Chernenko, Nikita Shandyba, Sergey Komarov, Anna Dragunova, Natalia Kryzhanovskaya, Alexey Zhukov and Maxim Solodovnik
Crystals 2023, 13(9), 1358; https://doi.org/10.3390/cryst13091358 - 8 Sep 2023
Cited by 1 | Viewed by 993
Abstract
In this paper, for the first time, we report a strong effect of the arsenic pressure used for the high-rate GaAs capping of self-assembled InAs quantum dots on their optical properties. A 140 nm red shift of the photoluminescence peak position is observed [...] Read more.
In this paper, for the first time, we report a strong effect of the arsenic pressure used for the high-rate GaAs capping of self-assembled InAs quantum dots on their optical properties. A 140 nm red shift of the photoluminescence peak position is observed when the overgrowth arsenic pressure increases threefold. We explain this behavior in terms of different intensities of quantum dot decomposition, which occurs during the overgrowth under different conditions. When the arsenic pressure is sufficiently high, a GaAs capping layer is formed by deposited species with a low impact on initial quantum dots. At a low arsenic pressure, arsenic deficiency leads to the intensive intermixing caused both by the enhanced Ga/In atom exchange and by the consumption of arsenic atoms belonging to quantum dots for the GaAs capping layer formation. As a result of the overgrowth, quantum dots are divided into families with a large (high pressure) and a small (low pressure) average size, yielding long-wave (1.23 µm) and short-wave (1.09 µm) photoluminescence peaks, respectively. Thus, a significant influence of the overgrowth arsenic pressure on the characteristics of InAs quantum dots is evidenced in this study. Full article
(This article belongs to the Special Issue Epitaxial Growth of Semiconductor Materials and Devices)
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10 pages, 2017 KiB  
Article
Probing Boron Vacancy Complexes in h-BN Semi-Bulk Crystals Synthesized by Hydride Vapor Phase Epitaxy
by Zaid Alemoush, Attasit Tingsuwatit, Jing Li, Jingyu Lin and Hongxing Jiang
Crystals 2023, 13(9), 1319; https://doi.org/10.3390/cryst13091319 - 29 Aug 2023
Cited by 3 | Viewed by 1345
Abstract
Hexagonal BN (h-BN) has emerged as an important ultrawide bandgap (UWBG) semiconductor (Eg~6 eV). The crystal growth technologies for producing semi-bulk crystals/epilayers in large wafer sizes and understanding of defect properties lag decades behind conventional III-nitride wide bandgap (WBG) semiconductors. Here [...] Read more.
Hexagonal BN (h-BN) has emerged as an important ultrawide bandgap (UWBG) semiconductor (Eg~6 eV). The crystal growth technologies for producing semi-bulk crystals/epilayers in large wafer sizes and understanding of defect properties lag decades behind conventional III-nitride wide bandgap (WBG) semiconductors. Here we report probing of boron vacancy (VB)-related defects in freestanding h-BN semi-bulk wafers synthesized by hydride vapor phase epitaxy (HVPE). A photocurrent excitation spectroscopy (PES) was designed to monitor the transport of photoexcited holes from deep-level acceptors. A dominant transition line at 1.66 eV with a side band near 1.62 eV has been directly observed, which matches well with the calculated energy levels of 1.65 for the VB-H deep acceptor in h-BN. The identification of VB complexes via PES measurement was further corroborated by the temperature-dependent dark resistivity and secondary ion mass spectrometry measurements. The results presented here suggested that it is necessary to focus on the optimization of V/III ratio during HVPE growth to minimize the generation of VB-related defects and to improve the overall material quality of h-BN semi-bulk crystals. The work also provided a better understanding of how VB complexes behave and affect the electronic and optical properties of h-BN. Full article
(This article belongs to the Special Issue Epitaxial Growth of Semiconductor Materials and Devices)
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13 pages, 3696 KiB  
Article
Analysis of Crystalline Defects Caused by Growth on Partially Planarized Spalled (100) GaAs Substrates
by Jacob T. Boyer, Anna K. Braun, Kevin L. Schulte, John Simon, Steven W. Johnston, Harvey L. Guthrey, Myles A. Steiner, Corinne E. Packard and Aaron J. Ptak
Crystals 2023, 13(4), 681; https://doi.org/10.3390/cryst13040681 - 15 Apr 2023
Cited by 1 | Viewed by 1712
Abstract
We analyze the effect of growth on non-(100) surfaces resulting from incomplete planarization of spalled GaAs wafers on the defect structure of GaAs solar cell layers grown by hydride vapor phase epitaxy (HVPE). Controlled spalling of (100)-oriented GaAs has the potential to reduce [...] Read more.
We analyze the effect of growth on non-(100) surfaces resulting from incomplete planarization of spalled GaAs wafers on the defect structure of GaAs solar cell layers grown by hydride vapor phase epitaxy (HVPE). Controlled spalling of (100)-oriented GaAs has the potential to reduce substrate costs for III-V epitaxy; however, it creates regularly faceted surfaces that may complicate the growth of high-quality III-V optoelectronic devices. We leverage the anisotropic growth rate of HVPE to planarize these faceted GaAs substrates, reducing the surface roughness and degree of faceting. We observe degraded solar cell performance and material quality in sample areas where facets are not completely removed. We used dark lock-in thermography and photoluminescence to identify recombination in areas that were not fully planarized. We used cathodoluminescence to identify the presence of extended defects in these regions, which are correlated with bandgap fluctuations in the material. We hypothesize that these defects were created by strain from compositional fluctuations in ternary alloys grown on the faceted surfaces. This work elucidates the potential issues of solar cells grown on faceted surfaces and builds understanding toward realizing high performance III-V photovoltaics with the cost-reduction potential of controlled spalling. Full article
(This article belongs to the Special Issue Epitaxial Growth of Semiconductor Materials and Devices)
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15 pages, 3852 KiB  
Article
Molecular Beam Epitaxy of Twin-Free Bi2Se3 and Sb2Te3 on In2Se3/InP(111)B Virtual Substrates
by Kaushini S. Wickramasinghe, Candice Forrester and Maria C. Tamargo
Crystals 2023, 13(4), 677; https://doi.org/10.3390/cryst13040677 - 14 Apr 2023
Cited by 1 | Viewed by 1825
Abstract
Three-dimensional topological insulators (3D-TIs) are a new generation of materials with insulating bulk and exotic metallic surface states that facilitate a wide variety of ground-breaking applications. However, utilization of the surface channels is often hampered by the presence of crystal defects, such as [...] Read more.
Three-dimensional topological insulators (3D-TIs) are a new generation of materials with insulating bulk and exotic metallic surface states that facilitate a wide variety of ground-breaking applications. However, utilization of the surface channels is often hampered by the presence of crystal defects, such as antisites, vacancies, and twin domains. For terahertz device applications, twinning is shown to be highly deleterious. Previous attempts to reduce twins using technologically important InP(111) substrates have been promising, but have failed to completely suppress twin domains while preserving high structural quality. Here we report growth of twin-free molecular beam epitaxial Bi2Se3 and Sb2Te3 structures on ultra-thin In2Se3 layers formed by a novel selenium passivation technique during the oxide desorption of smooth, non-vicinal InP(111)B substrates, without the use of an indium source. The formation of un-twinned In2Se3 provides a favorable template to fully suppress twin domains in 3D-TIs, greatly broadening novel device applications in the terahertz regime. Full article
(This article belongs to the Special Issue Epitaxial Growth of Semiconductor Materials and Devices)
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9 pages, 623 KiB  
Article
Epitaxial Integration of Dirac Semimetals with Si(001)
by Anthony Rice and Kirstin Alberi
Crystals 2023, 13(4), 578; https://doi.org/10.3390/cryst13040578 - 28 Mar 2023
Viewed by 1299
Abstract
Topological semimetals contain novel combinations of properties that make them useful in a variety of applications, including optoelectronics, spintronics and low energy computing, and catalysis. Although they have been grown with high quality as bulk single crystals, incorporation with semiconductor substrates will ultimately [...] Read more.
Topological semimetals contain novel combinations of properties that make them useful in a variety of applications, including optoelectronics, spintronics and low energy computing, and catalysis. Although they have been grown with high quality as bulk single crystals, incorporation with semiconductor substrates will ultimately be required to maximize their technological reach. Here, epitaxial growth of the Dirac semimetal Cd3As2 on Si(001) is demonstrated through two routes. First, Cd3As2(112) epilayers are grown on Si(001) via an intermediate CdTe(111) buffer layer. Second, Cd3As2(112) is grown directly on Si(001). This work sets the foundation for integration of novel semimetal materials with existing CMOS technology. Full article
(This article belongs to the Special Issue Epitaxial Growth of Semiconductor Materials and Devices)
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11 pages, 5768 KiB  
Article
Ultra-High-Speed Growth of GaAs Solar Cells by Triple-Chamber Hydride Vapor Phase Epitaxy
by Ryuji Oshima, Akio Ogura, Yasushi Shoji, Kikuo Makita, Akinori Ubukata, Shuuichi Koseki, Mitsuru Imaizumi and Takeyoshi Sugaya
Crystals 2023, 13(3), 370; https://doi.org/10.3390/cryst13030370 - 21 Feb 2023
Cited by 6 | Viewed by 2206
Abstract
In photovoltaic (PV) power generation, highly efficient III-V solar cells are promising for emerging mobile applications, such as vehicle-integrated PVs. Although hydride vapor phase epitaxy (HVPE) has received attention due to its lower fabrication costs, realization of high throughput performance while maintaining solar-cell [...] Read more.
In photovoltaic (PV) power generation, highly efficient III-V solar cells are promising for emerging mobile applications, such as vehicle-integrated PVs. Although hydride vapor phase epitaxy (HVPE) has received attention due to its lower fabrication costs, realization of high throughput performance while maintaining solar-cell characteristics using this growth method is essential. In this study, the effect of atmospheric-pressure triple-chamber HVPE growth conditions on GaAs solar-cell properties were carefully investigated in conjunction with defect analysis using deep-level transient spectroscopy (DLTS). Based on the analysis on GaAs reaction processes, the suppression of arsine thermal cracking in the HVPE hot-wall reactor was important to achieve fast GaAs growth using a low input V/III ratio. Moreover, the DLTS results revealed that the reduced input V/III ratio was effective in suppressing the generation of EL2 traps, which is a common GaAs midgap complex defect involving arsenic antisites. Although the EL2 trap density increased with the growth rate, the performance of GaAs solar cells that were grown under reduced arsine thermal cracking exhibited almost no considerable cell parameter deterioration at a growth rate of up to 297 μm/h. Consequently, a conversion efficiency of 24% with a high open-circuit voltage of 1.04 V was achieved for the cells that were grown at 200 μm/h. Full article
(This article belongs to the Special Issue Epitaxial Growth of Semiconductor Materials and Devices)
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Review

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14 pages, 17950 KiB  
Review
Microscopic Characteristics of Kinking Phenomenon in Vertically Free-Standing Nanowires
by Zhina Razaghi and Guo-zhen Zhu
Crystals 2023, 13(10), 1459; https://doi.org/10.3390/cryst13101459 - 3 Oct 2023
Viewed by 1463
Abstract
Vertically free-standing nanowires, synthesized through vapor-based growth, can undergo changes in their growth directions known as kinking. These alterations can significantly influence the physical and chemical properties of nanowires, thereby expanding their potential applications. The occurrence of kinks is commonly associated with variations [...] Read more.
Vertically free-standing nanowires, synthesized through vapor-based growth, can undergo changes in their growth directions known as kinking. These alterations can significantly influence the physical and chemical properties of nanowires, thereby expanding their potential applications. The occurrence of kinks is commonly associated with variations in vapor, temperature, seed, and/or their combinations. However, the interplay among different growth factors complicates the identification of the dominating factor and, consequently, limits precise control over nanowire morphology. Theoretical models, incorporating factors like supersaturation, wetting angle, nanowire size, and surface/interface energies tied to growth conditions, have been developed to describe and predict kinking during nanowire growth. While a few pivotal parameters, such as surface/interface energies and wetting angles, can be subtly adjusted through minor alterations in growth conditions, accurately predicting the occurrence of kinks remains a practical challenge. Conversely, in the present review, we attempted to elucidate connections between microscopic aspects, such as changes in composition and the formation of defects, and the nucleation and progression of kinks. This effort aims to construct a predictive framework that enhances our understanding of the tendencies in nanowire growth. Full article
(This article belongs to the Special Issue Epitaxial Growth of Semiconductor Materials and Devices)
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Other

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16 pages, 9602 KiB  
Perspective
Plasmonic Modification of Epitaxial Nanostructures for the Development of a Highly Efficient SERS Platform
by Ewa Dumiszewska, Aleksandra Michałowska, Libor Nozka, Dariusz Czolak and Jan Krajczewski
Crystals 2023, 13(11), 1539; https://doi.org/10.3390/cryst13111539 - 26 Oct 2023
Viewed by 1358
Abstract
Epitaxy is the process of crystallization of monocrystalline layers and nanostructures on a crystalline substrate. It allows for the crystallization of various semiconductor layers on a finite quantity of semiconductor substrates, like GaAs, InP, GaP, InGaP, GaP, and many others. The growth of [...] Read more.
Epitaxy is the process of crystallization of monocrystalline layers and nanostructures on a crystalline substrate. It allows for the crystallization of various semiconductor layers on a finite quantity of semiconductor substrates, like GaAs, InP, GaP, InGaP, GaP, and many others. The growth of epitaxial heterostructures is very complicated and requires special conditions and the precise control of the growth temperature, the pressure in the reactor, and the flow of the precursors. It is used to grow epitaxial structures in lasers, diodes, detectors, photovoltaic structures, and so on. Semiconductors themselves are not suitable materials for application in surface-enhanced Raman spectroscopy (SERS) due to poor plasmonic properties in the UV/VIS range caused by missing free electrons in the conduction band due to the existing band gap. A plasmonic material is added on top of the nanostructured pattern, allowing for the formation of mixed photon–plasmon modes called localized surface plasmon-polaritons which stand behind the SERS effect. Typically, gold and silver are used as functional plasmonic layers. Such materials could be deposited via chemical or physical process. Attention has also been devoted to other plasmonic materials, like ones based on the nitrides of metals. The SERS performance of a functional surface depends both on the response of the plasmonic material and the morphology of the underlying semiconductor epitaxial layer. In the context of SERS, epitaxial growth allows for the fabrication of substrates with well-defined 3D nanostructures and enhanced electromagnetic properties. In this work, we described the possible potential plasmonic modification, composed of various coatings such as noble metals, TiN, and others, of well-developed epitaxial nanostructures for the construction of a new type of highly active SERS platforms. This abstract also highlights the role of epitaxial growth in advancing SERS, focusing on its principles, methods, and impact. Furthermore, this work outlines the potential of epitaxial growth to push the boundaries of SERS. The ability to design substrates with tailored plasmonic properties opens avenues for ultralow concentration detection. Full article
(This article belongs to the Special Issue Epitaxial Growth of Semiconductor Materials and Devices)
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