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Analysis and Optimization of Organic Rankine Cycle (ORC) for Waste Heat Recovery

A special issue of Energies (ISSN 1996-1073). This special issue belongs to the section "J: Thermal Management".

Deadline for manuscript submissions: 9 May 2025 | Viewed by 1915

Special Issue Editor


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Guest Editor
Department of Industrial and Information Engineering and Economics, University of L’Aquila, 67100 L’Aquila, Italy
Interests: waste heat recovery; organic rankine cycle; volumetric expanders; thermal management; internal combustion engine

Special Issue Information

Dear Colleagues,

The fight against climate change requires our effort to improve the current landscape of energy production systems. More efficient and sustainable energy conversion technologies are needed to reduce the emissions of carbon dioxide and other greenhouse gases. In this context, waste heat recovery systems play a significant role by using lower-temperature sources to produce high-quality energy, increasing the overall efficiency of the processes. Among the available different technologies, organic Rankine cycle systems represent a proven and viable solution.

Its application in several fields has reached sufficient know-how to be commercially available in sizes from tens of kW to MW scales. Energy-intensive industries, characterized by the availability of stationary heat fluxes at higher temperature levels represent the most obvious candidates for ORC units. On the other hand, technological advancements are still needed to reach the same level of maturity when the temperature levels are very low, the hot source has a variable nature, or in small-scale applications where the efficiency of the components has a greater impact on the overall performances of the system. Improving performances in these situations would reduce the cost–benefit ratio, justify the capital cost and expand the potential applications of ORC units in newer fields. Technological enhancements of pumps and expanders are needed as well as new plant layouts with integrated components, new thermodynamic fluids, mixtures, and solutions that are resilient to wet fluids or off-design conditions of the hot sources in terms of temperature and flow rates. 

This Special Issue aims to collect some of the most recent advancements in the mentioned aspects to favor the improvement of small ORC-based power units and make them profitable. Economic and financial aspects are also welcomed. Efficiency improvements of units having greater power are also in the interest of this Special Issue, outlining solutions that integrate different recovery streams.

Reviews, regular research papers, and communications are welcomed for publication, including but not limited to, the following:

  • Modeling and characterization of innovative, sustainable and low-GWP working fluids and mixtures;
  • Development and experimental validation of advanced modeling approaches in design and off-design conditions;
  • Optimization of components and system performances;
  • Design and evaluation of components;
  • Innovative layouts;
  • Volumetric and dynamic expander modeling and experimental characterization;
  • Ultra-low temperature waste heat recovery applications;
  • Optimization of unit control strategies;
  • Integration with renewable energy;
  • CHP applications;
  • Micro and small-scale applications.

Dr. Marco Di Bartolomeo
Guest Editor

Manuscript Submission Information

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Keywords

  • organic Rankine cycle
  • ORC
  • waste heat recovery
  • low-temperature
  • volumetric expanders
  • modeling
  • optimization
  • control

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Published Papers (1 paper)

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Research

20 pages, 3903 KiB  
Article
An Experimental Study of an Autonomous Heat Removal System Based on an Organic Rankine Cycle for an Advanced Nuclear Power Plant
by Nicolas Tauveron, Guillaume Lhermet, Benoît Payebien, Nadia Caney and Franck Morin
Energies 2024, 17(20), 5069; https://doi.org/10.3390/en17205069 - 11 Oct 2024
Viewed by 1483
Abstract
The present study focuses on the recovery of waste heat in an autonomous safety system designed for advanced nuclear reactors. The system primarily relies on passive safety condensers, which are increasingly integrated into the design of advanced Pressurized Water Reactors (PWRs). These condensers [...] Read more.
The present study focuses on the recovery of waste heat in an autonomous safety system designed for advanced nuclear reactors. The system primarily relies on passive safety condensers, which are increasingly integrated into the design of advanced Pressurized Water Reactors (PWRs). These condensers are typically immersed in large water tanks that serve as heat sinks and are placed at sufficient heights to ensure natural circulation. Such a heat removal system can operate for an extended period, depending on the size of the tank. This research is driven by the potential to recover part of the energy stored in the boiling water volume, using it as a heat source for an Organic Rankine Cycle (ORC) system via an immersed heat exchanger. The electricity generated by the ORC engine can be used to power the system components, thereby making it self-sufficient. In particular, a pump replenishes the water tank, ensuring core cooling for a duration no longer limited by the water volume in the tank. An experimental test setup, including a boiling water pool and an ORC engine with an electrical output of approximately several hundred watts, along with an immersed evaporator, was constructed at CEA (Grenoble, France). Several test campaigns were conducted on the experimental test bench, exploring different configurations: two distinct ORC working fluids, cold source temperature variation effects, and relative positioning of the submerged evaporator and heat source within the water tank impact. These tests demonstrated the reliability of the system. The results were also used to validate both the ORC condenser and evaporator models. This article presents this innovative system, which has recently been patented. Moreover, to the best of our knowledge, the investigated configuration of an ORC that includes an immersed evaporator is original. Full article
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