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Mechanical Properties and Structures of High-Performance Polymer Composites and Metal Alloys Processed by Additive Manufacturing Technologies

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Advanced Composites".

Deadline for manuscript submissions: closed (20 September 2023) | Viewed by 6662

Special Issue Editors


E-Mail Website
Guest Editor
E.T.S. de Ingenieros Industriales de Ciudad Real, Universidad de Castilla-La Mancha, Edificio Politécnico. Avda. Camilo José Cela s/n Campus Universitario, 13071 Ciudad Real, Spain
Interests: computational mechanics; finite element method; non-linear behaviour; composite materials; additive manufacturing; damage analysis; digital image correlation; ultrasonic testing; high-performance polymer composites; metal alloys
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
E.T.S. de Ingenieros Industriales de Ciudad Real, Universidad de Castilla-La Mancha, Edificio Politécnico. Avda. Camilo José Cela s/n Campus Universitario, 13071 Ciudad Real, Spain
Interests: additive manufacturing; computer aided geometric design; nurbs trajectories; hermite interpolation
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
E.T.S. de Ingenieros Industriales de Ciudad Real, Universidad de Castilla-La Mancha, Edificio Politécnico. Avda. Camilo José Cela s/n Campus Universitario, 13071 Ciudad Real, Spain
Interests: additive manufacturing; machining monitoring; electropolishing; surface metrology
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
E.T.S. de Ingenieros Industriales de Ciudad Real, Universidad de Castilla-La Mancha, Edificio Politécnico. Avda. Camilo José Cela s/n Campus Universitario, 13071 Ciudad Real, Spain
Interests: additive manufacturing; composite materials machinabilty; machining process monitoring

Special Issue Information

Dear Colleagues,

I am pleased to announce this Special Issue on "Mechanical Properties and Structures of High-Performance Polymer Composites and Metal Alloys processed by Additive Manufacturing Technologies".

Currently, there is an increasing interest in introducing high-performance reinforced polymer-based composite materials for structural applications in key industry sectors, such as aerospace, military, automotive, robotics, and medical. The common feature of these applications is the lightweight design strategy, which provides reduced structural weight while preserving high mechanical performance, less fuel consumption directly related to less carbon emission, and increased design flexibility compared to traditional isotropic materials.

Additive manufacturing (AM) is one of the most promising areas in the fabrication of components from prototypes to functional structures with complex geometries. Compared to conventional methods, AM technologies can shorten the design manufacturing cycle, reduce production costs, and increase competitiveness. Mechanical properties of polymer-based parts fabricated by conventional AM technologies are inherently poor because of the thermoplastic resin used. The development of polymer composites with enhanced mechanical properties addresses previous limitations with the addition of reinforcements, such as particles, fibers, or nanomaterials, into thermoplastic polymers, permitting the fabrication of polymer matrix composites that are characterized by high-performance and excellent functionality. Special attention is focussed on the development of polymer-based composites using engineering thermoplastics such as polycarbonate (PC), polyetheretherketone (PEEK), or polyetherimide (PEI).

This Special Issue is open for submissions and welcomes original research contributions and review articles highlighting recent advances and future directions in the field of Additive Manufacturing of Polymer-Based Composites and Metal alloys. In particular, it will publish cutting-edge original research and review papers on the latest advances in new composite systems based on polymeric (both thermoplastic and thermoset), such as novel resin systems, high-temperature thermoplastics, biopolymers, polymer blends or filled polymers, containing particles, nanomaterials, or short/continuous fiber reinforcement. The main scope of this Special Issue is to gather scientific expertise from all fields covering mainly mechanical properties and structural analysis of additively manufactured elements. The Special Issue is dedicated to a wide range of applications, including mechanical engineering, biomedical engineering, civil engineering, materials engineering, manufacturing, nanotechnology, tribology, etc. New additive manufacturing technologies based on material extrusion, binder jetting, selective curing/sintering, multi-material printing, and in-situ and post-processing techniques to improve part strength and structure–property relationships are also covered. Contributions that also report on part characterization, the effect of process parameters on mechanical and geometric performance, the application of the produced parts, new developments in CAGD (computer-aided geometric design) to generate optimized trajectories of AM technologies with improved accuracy or post-processing techniques, such as surface finishing and quality assessment, are particularly welcome.

Dr. Miguel Ángel Caminero Torija
Dr. Jesús Miguel Chacón Muñoz
Dr. Pedro José Núñez López
Dr. Eustaquio García-Plaza
Guest Editors

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Keywords

  • additive manufacturing
  • reinforced polymer composites
  • metal alloys
  • mechanical characterization
  • process parameters
  • geometric accuracy
  • surface texture
  • CAGD
  • post-processing

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Published Papers (2 papers)

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Research

11 pages, 4098 KiB  
Article
Microstructure Evaluation of the Potential of Additive Manufactured Dissimilar Titanium–Aluminum Alloys
by Hideaki Nagamatsu, Takeyuki Abe and Hiroyuki Sasahara
Materials 2022, 15(24), 9038; https://doi.org/10.3390/ma15249038 - 17 Dec 2022
Cited by 3 | Viewed by 1992
Abstract
Pure titanium (Ti) ERTi-2 was accumulated on an aluminum (Al) alloy ER5356 component via wire and arc additive manufacturing. The effect of processing parameters, mainly the input heat per unit length, on Ti/Al components was investigated. The microstructure of the Ti deposited layer [...] Read more.
Pure titanium (Ti) ERTi-2 was accumulated on an aluminum (Al) alloy ER5356 component via wire and arc additive manufacturing. The effect of processing parameters, mainly the input heat per unit length, on Ti/Al components was investigated. The microstructure of the Ti deposited layer and the Ti/Al reaction layer was analyzed using optical microscopy, scanning electron microscope, energy-dispersive spectroscopy, and an X-ray diffractometer. The fabrication of the surface layer equivalent to pure Ti as the used wire or Ti-Al alloy on the Al alloy components was achieved under low and high input heat conditions, respectively, although the Ti/Al components had low joinability and cracks at the reaction layer. Finally, the potential of additive-manufactured Ti/Al components with reference to our results and previous reports was discussed. Full article
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23 pages, 3391 KiB  
Article
Mechanical, Electrical, and Thermal Characterization of Pure Copper Parts Manufactured via Material Extrusion Additive Manufacturing
by Antonio Cañadilla, Ana Romero, Gloria P. Rodríguez, Miguel Á. Caminero and Óscar J. Dura
Materials 2022, 15(13), 4644; https://doi.org/10.3390/ma15134644 - 1 Jul 2022
Cited by 32 | Viewed by 3909
Abstract
Material Extrusion Additive Manufacturing (MEAM) is a novel technology to produce polymeric, metallic, and ceramic complex components. Filaments composed of a high-volume content of metal powder and a suitable binder system are needed to obtain metallic parts. Thermal and energetic controversies do not [...] Read more.
Material Extrusion Additive Manufacturing (MEAM) is a novel technology to produce polymeric, metallic, and ceramic complex components. Filaments composed of a high-volume content of metal powder and a suitable binder system are needed to obtain metallic parts. Thermal and energetic controversies do not affect MEAM technology, although common in other additive manufacturing (AM) techniques. High thermal conductivity and reflectivity of copper to high-energy beams are the most challenging properties. A material extrusion technique to produce high density and quality copper parts is deeply studied in this research. Characterization of the filament, printed parts, brown parts and final sintered parts is provided. The sintering stage is evaluated through density analysis of the sintered copper parts, as well as their dimensional accuracy after part shrinkage inherent to the sintering process. The mechanical behavior of sintered parts is assessed through tensile, hardness and impact toughness tests. In addition, the measured electrical and thermal conductivities are compared to those obtained by other AM technologies. High-density components, with 95% of relative density, were successfully manufactured using MEAM technology. Similar or even superior mechanical, thermal and electrical properties than those achieved by other 3D printing processes such as Electron Beam Melting, Selective Laser Melting and Binder Jetting were obtained. Full article
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