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Prof. Dr. Abdessattar Abdelkefi

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Department of Mechanical and Aerospace Engineering, New Mexico State University, Las Cruces, NM 88003, USA

Prof. Dr. Riadh Elleuch

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Laboratory of Electro-Mechanical System (LASEM), National School of Engineers of Sfax (ENIS), University of Sfax, Sfax, Tunisia

Dr. Daniil Yurchenko

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School of Engineering, Institute of Sound and Vibration Research, University of Southampton, Southampton, UK

Advances in Design, Manufacturing, and Dynamics of Complex Systems

Abstract submission deadline

28 February 2025

Manuscript submission deadline

31 May 2025

Viewed by

11086

Topic Information

Dear Colleagues,

The analysis and understanding of nonlinear systems are paramount for several reasons. Many systems in nature and engineering exhibit nonlinear behavior due to their inherent complexity, making it crucial to understand these systems accurately for predictive purposes. Linear models often fail to capture the complex response of real-world systems, necessitating the use of nonlinear models for more accurate representations. Moreover, nonlinear systems often exhibit emergent properties, where collective behavior leads to novel phenomena not observed in linear systems. Understanding these emergent properties is vital for various applications, including assessing system resilience and stability, designing effective passive and active control strategies, and tuning to the system’s best vibration mitigation or energy harvesting performance. Additionally, nonlinear analysis allows for the exploration of rich and complex dynamics and interactions, such as chaos, bifurcations, and self-organization, providing insights into underlying mechanisms across diverse fields. Therefore, advancements in nonlinear analysis have far-reaching implications for tackling real-world challenges and advancing scientific knowledge.

This Topic serves as a paramount platform for eminent experts, scholars, academics, young scientists, and industry professionals engaged in the interdisciplinary domain of complex engineered systems. It endeavors to showcase the cutting-edge advancements in the field, thereby establishing the forefront of research. With a primary emphasis on comprehending the intricacies of complex nonlinear systems in different areas of engineering and technology, the Topic’s aim is to explore their industrial applications, either existing or prospective, culminating in a substantial impact through the exchange of knowledge and technology transfer. Such focused activities hold the potential to catalyze transformative shifts in both academic discourse and industrial practice, fostering innovation, collaboration, and the development of novel solutions to real-world challenges. By facilitating the dissemination of pioneering research findings and fostering interdisciplinary dialogue, this Topic seeks to not only advance the current state of the art but also inspire new avenues of inquiry and discovery.

Prof. Dr. Abdessattar Abdelkefi
Prof. Dr. Riadh Elleuch
Dr. Daniil Yurchenko
Topic Editors

Keywords

complex systems
nonlinear dynamics
design and manufacturing
unmanned systems
thermal science and fluid dynamics
materials and metamaterials
industrial applications
renewable energy

Participating Journals

Journal Name	Impact Factor	CiteScore	Launched Year	First Decision (median)	APC
Applied Sciences applsci	2.5	5.3	2011	18.4 Days	CHF 2400	Submit
Drones drones	4.4	5.6	2017	19.2 Days	CHF 2600	Submit
Energies energies	3.0	6.2	2008	16.8 Days	CHF 2600	Submit
Journal of Manufacturing and Materials Processing jmmp	3.3	5.1	2017	16.5 Days	CHF 1800	Submit
Technologies technologies	4.2	6.7	2013	21.1 Days	CHF 1600	Submit

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Published Papers (10 papers)

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15 pages, 7040 KiB

Open AccessArticle

Development and Characterization of Cladding AISI 304L Stainless Steel on Aluminum

by Yasmine Gabsi, Sahar Zouari, Mariem Abdennadher, Lamine Dieng and Riadh Elleuch

J. Manuf. Mater. Process. 2025, 9(2), 30; https://doi.org/10.3390/jmmp9020030 - 23 Jan 2025

Viewed by 474

Abstract

The cladding process is a cost-effective solution to improve surface properties and obtain additional functionalities. The current paper focuses on the cladding of austenitic 304L stainless steel on aluminum substrate (SS/Al) by diffusion bonding, particularly relevant in the kitchenware field for safety issues. The study investigates the bonding characteristics and the deep drawing formability of the clad material, aiming to improve the understanding of its performance. The main results show a defect-free interface, as observed through microstructural analyzes. This highlights the ability of this process to create a good bond. The SEM/EDS results confirmed the absence of a diffusion layer. Microhardness and adhesion tests revealed non-uniform hardness values and moderate strength values across the interface. Numerical simulation showed the feasibility of deep drawing the SS/Al clad material without failure, proving its suitability in cookware manufacturing. These findings demonstrate the workability of diffusion bonding and suggest the potential for improving mechanical properties. Full article

(This article belongs to the Topic Advances in Design, Manufacturing, and Dynamics of Complex Systems)

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21 pages, 6806 KiB

Open AccessArticle

Increasing the Wear Resistance of Stamping Tools for Coordinate Punching of Sheet Steel Using CrAlSiN and DLC:Si Coatings

by Sergey N. Grigoriev, Marina A. Volosova, Ilya A. Korotkov, Vladimir D. Gurin, Artem P. Mitrofanov, Sergey V. Fedorov and Anna A. Okunkova

Technologies 2025, 13(1), 30; https://doi.org/10.3390/technologies13010030 - 12 Jan 2025

Viewed by 754

Abstract

The punching of holes or recesses on computer numerical control coordinate presses occurs in sheets at high speeds (up to 1200 strokes/min) with an accuracy of ~0.05 mm. One of the most effective approaches to the wear rate reduction of stamping tools is the use of solid lubricants, such as wear-resistant coatings, where the bulk properties of the tool are combined with high microhardness and lubricating ability to eliminate waste disposal and remove oil contaminants from liquid lubricants. This work describes the efficiency of complex CrAlSiN/DLC:Si coatings deposited using a hybrid unit combining physical vapor deposition and plasma-assisted chemical vapor deposition technologies to increase the wear resistance of a punch tool made of X165CrMoV12 die steel during coordinate punching of 4.0 mm thick 41Cr4 carbon structural steel sheets. The antifriction layer of DLC:Si allows for minimizing the wear under thermal exposure of 200 °C. The wear criterion of the lateral surface was 250 μm. The tribological tests allow us to consider the CrAlSiN/DLC:Si coatings as effective in increasing the wear resistance of stamping tools (21,000 strokes for the uncoated tool and 48,000 strokes for the coated one) when solving a wide range of technological problems in sheet stamping of structural steels. Full article

(This article belongs to the Topic Advances in Design, Manufacturing, and Dynamics of Complex Systems)

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30 pages, 27551 KiB

Open AccessArticle

Effects of Central Cut Width on the Dynamical Characteristics of Box Assembly Structure

by Christopher Padilla, Antonio Flores, Ezekiel Granillo, Jonah Madrid and Abdessattar Abdelkefi

Appl. Sci. 2025, 15(1), 417; https://doi.org/10.3390/app15010417 - 4 Jan 2025

Viewed by 748

Abstract

An investigation into the Box Assembly with Removable Component (BARC) structure is conducted by utilizing computational simulations and experimental structural testing in order to determine the complex dynamical responses instigated by the central cut of the system. Because the dynamics of the BARC system is complex, this study focuses primarily on analyzing the behavior of the box assembly (BA) system. The investigation explores the dynamics of the BA system by varying the central cut widths, ranging from a cut as wide as 0.5” cut to a 0.25” cut system, as well as a 0.1” cut and a system with no cut at all. Experimental testing is performed on each system including a free vibration test using an impact hammer to excite and identify the dominant frequencies of each structure. This testing is followed by pseudo-random vibration tests and swept sinusoidal excitation tests to determine the nonlinear aspects of these systems, such as the possible existence of nonlinear softening, hardening, and/or damping. The results show that nonlinear softening and nonlinear damping are present in each system. The no-cut system demonstrated the highest peak frequencies throughout all the tests, being the most rigid structure. The 0.25” cut system was shown to have the highest peak frequencies among all the cut systems in both the finite elemenet analysis (FEA) and impact testing. This trend did not continue, though, in the random and harmonic testing, possibly due to the added stiffness of the test setup with the slip table and stinger. The results show the importance of accurately measuring the central cut width and how possible geometric uncertainties change the overall dynamical behaviors of complex systems, such as natural characteristics, nonlinear responses, coupling of modes, and oscillating amplitudes. Full article

(This article belongs to the Topic Advances in Design, Manufacturing, and Dynamics of Complex Systems)

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18 pages, 2912 KiB

Open AccessArticle

Analog Replicator of Long Chaotic Radio Pulses for Coherent Processing

by Lev Kuzmin, Elena Efremova, Pavel Vladyka and Vadim Itskov

Technologies 2025, 13(1), 16; https://doi.org/10.3390/technologies13010016 - 31 Dec 2024

Viewed by 798

Abstract

The relative structural simplicity of chaotic oscillators and the possibility of obtaining signals with a large dimension is of great interest for wireless data transmission and processing. The diversity of signal waveforms from the same source of chaos is provided by a fundamental property of chaotic oscillations: sensitivity to the choice of initial conditions. In this paper, this sensitivity is employed in the proposed method for forming analog chaotic radio pulses of arbitrary (specified) duration using an analog oscillator in such a way that the pulse shape can be changed and repeated from pulse to pulse. To repeat the shape of oscillations for an arbitrarily long period of time is not a problem for digital chaotic oscillators, but for analog systems, this is a challenge due to the impossibility of controlling the initial conditions and the evolution of the analog trajectory. In this paper, a new method for generating chaos is proposed, which can both change and repeat the shape of a chaotic signal of arbitrary duration, i.e., long chaotic radio pulses. The generator acts as a reservoir and as a replicator from which, under external influence, a signal of a certain shape can be extracted, and this shape can be reproduced. The term “long” in this case means that the duration of chaotic radio pulses is many times greater than the characteristic time of divergence of chaotic trajectories. To prove the correctness of the proposed generation method, the results of its experimental implementation in the frequency range of 100 to 500 MHz are given. Examples of forming equal pulses with a duration of about 20 to 200 quasi-periods of oscillations (up to 500 ns) are given. The proposed method provides the technical possibility of forming pulses whose dimensions can vary in a wide range, which is important for implementing large processing gains in various wireless applications. The method can be implemented in various frequency ranges in the class of analog generators of chaotic oscillations, since the employed generation method, i.e., modulation of a transistor generator by supply voltage, is natural for radio engineering. Full article

(This article belongs to the Topic Advances in Design, Manufacturing, and Dynamics of Complex Systems)

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18 pages, 1403 KiB

Open AccessArticle

Novel Energy-Aware 3D UAV Path Planning and Collision Avoidance Using Receding Horizon and Optimization-Based Control

by Gamil Ahmed and Tarek Sheltami

Drones 2024, 8(11), 682; https://doi.org/10.3390/drones8110682 - 19 Nov 2024

Viewed by 899

Abstract

Unmanned Aerial Vehicles (UAVs) have gained significant popularity in recent years thanks to their agility, mobility, and cost-effectiveness. However, UAV navigation presents several challenges, particularly in path planning, which requires determining an optimal route while avoiding obstacles and adhering to various constraints. Another critical challenge is the limited flight time imposed by the onboard battery. This paper introduces a novel approach for energy-efficient three-dimensional online path planning for UAV formations operating in complex environments. We formulate the path planning problem as a minimization optimization problem, and employ Mixed-Integer Linear Programming (MILP) to achieve optimal solutions. The cost function is designed to minimize energy consumption while considering the inter-collision and intra-collision avoidance constraints within a limited detection range. To achieve this, an optimization approach incorporating Receding Horizon Control (RHC) is applied. The entire path is divided into segments or sub-paths, with constraints used to avoid collisions with obstacles and other members of the fleet. The proposed optimization approach enables fast navigation through dense environments and ensures a collision-free path for all UAVs. A path-smoothing strategy is proposed to further reduce energy consumption caused by sharp turns. The results demonstrate the effectiveness and accuracy of the proposed approach in dense environments with high risk of collision. We compared our proposed approach against recent works, and the results illustrate that the proposed approach outperforms others in terms of UAV formation, number of collisions, and partial path generation time. Full article

(This article belongs to the Topic Advances in Design, Manufacturing, and Dynamics of Complex Systems)

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22 pages, 38355 KiB

Open AccessArticle

Novel Design and Computational Fluid Dynamic Analysis of a Foldable Hybrid Aerial Underwater Vehicle

by Guangrong Chen, Lei Yan, Ao Cao, Xinyuan Zhu, Hongbo Ding and Yuxiang Lin

Drones 2024, 8(11), 669; https://doi.org/10.3390/drones8110669 - 12 Nov 2024

Cited by 2 | Viewed by 1023

Abstract

Hybrid Aerial Underwater Vehicles (HAUVs), capable of operating effectively in both aerial and underwater environments, offer promising solutions for a wide range of applications. This paper presents the design and development of a novel foldable wing HAUV, detailing the overall structural framework and key design considerations. We employed fluid simulation software to perform comprehensive hydrodynamic and aerodynamic analyses, simulating the vehicle’s behavior during aerial flight, underwater navigation, water entry and exit, and surface gliding. The motion characteristics under different speed and angle conditions were analyzed. Additionally, a physical prototype was constructed, and experimental tests were conducted to evaluate its performance in both aerial and underwater environments. The experimental results confirmed the vehicle’s ability to seamlessly transition between air and water, demonstrating its viability for dual-environment operations. Full article

(This article belongs to the Topic Advances in Design, Manufacturing, and Dynamics of Complex Systems)

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24 pages, 9637 KiB

Open AccessArticle

Determining Quasi-Static Load Carrying Capacity of Composite Sandwich Rotor Blades for Copter-Type Drones

by Chien Wei Jan and Tai Yan Kam

Drones 2024, 8(8), 355; https://doi.org/10.3390/drones8080355 - 30 Jul 2024

Viewed by 940

Abstract

The development of light composite rotor blades with acceptable load carrying capacity is an essential issue to be dealt with in the design of relatively large copter-type drones. In this paper, a method is established to determine the quasi-static blade load carrying capacity which is vital to drone reliability. The proposed method, which provides a systematic procedure to determine blade load carrying capacity, consists of three parts, namely, a procedure to determine the distributed quasi-static blade aerodynamic load via the Blade Element Momentum (BEM) approach, a finite element-based failure analysis method to identify the actual blade failure mode, and an optimization method to determine the actual blade load carrying capacity. The experimental failure characteristics (failure mode, failure thrust, failure location) of two types of composite sandwich rotor blades with different skin lamination arrangements have been used to verify the accuracy of the theoretical results obtained using the proposed load carrying capacity determination method. The skin lamination arrangement for attaining the optimal blade-specific load carrying capacity and the blade incipient rotational speed for safe drone operation has been determined using the proposed method. Full article

(This article belongs to the Topic Advances in Design, Manufacturing, and Dynamics of Complex Systems)

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19 pages, 8777 KiB

Open AccessArticle

Development of a Body Weight Support System Employing Model-Based System Engineering Methodology

by Alberto E. Loaiza, Jose I. Garcia and Jose T. Buitrago

Technologies 2024, 12(8), 118; https://doi.org/10.3390/technologies12080118 - 23 Jul 2024

Viewed by 2129

Abstract

Partial body weight support systems have proven to be a vital tool in performing physical therapy for patients with lower limb disabilities to improve gait. Developing this type of equipment requires rigorous design process that obtains a robust system, allowing physiotherapy exercises to be performed safely and efficiently. With this in mind, a “Model-Based Systems Engineering” design process using SysML improves communication between different areas, thereby increasing the synergy of interdisciplinary workgroups and positively impacting the development process of cyber-physical systems. The proposed development process presents a work sequence that defines a clear path in the design process, allowing traceability in the development phase. This also ensures the observability of elements related to a part that has suffered a failure. This methodology reduces the integration complexity between subsystems that compose the partial body weight support system because is possible to have a hierarchical and functional system vision at each design stage. The standard allowed requirements to be established graphically, making it possible to observe their system dependencies and who satisfied them. Consequently, the Partial Weight Support System was implemented through with a clear design route obtained by the MBSE methodology. Full article

(This article belongs to the Topic Advances in Design, Manufacturing, and Dynamics of Complex Systems)

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33 pages, 75264 KiB

Open AccessArticle

Sensitivity Analysis and Filtering of Machinable Parts Using Density-Based Topology Optimization

by Abraham Vadillo Morillas, Jesús Meneses Alonso, Alejandro Bustos Caballero and Cristina Castejón Sisamón

Appl. Sci. 2024, 14(14), 6260; https://doi.org/10.3390/app14146260 - 18 Jul 2024

Viewed by 719

Abstract

Topology optimization has become a popular tool for designing optimal shapes while meeting specific objectives and restrictions. However, the resulting shape from the optimization process may not be easy to manufacture using typical methods like machining and may require interpretation and validation. Additionally, the final shape depends on chosen parameters. In this study, we conduct a sensitivity analysis of the main parameters involved in 3D topology optimization—penalization and filter radius—focusing on the density-based method. We analyze the features and characteristics of the results, concluding that a machinable and low interpretable part is not an attainable result in by-default topology optimization. Therefore, we propose a new method for obtaining more manufacturable and easily interpretable parts. The main goal is to assist designers in choosing appropriate parameters and understanding what to consider when seeking optimized shapes, giving them a new plug-and-play tool for manufacturable designs. We chose the density-based topology optimization method due to its popularity in commercial packages, and the conclusions may directly influence designers’ work. Finally, we verify the study results through different cases to ensure the validity of the conclusions. Full article

(This article belongs to the Topic Advances in Design, Manufacturing, and Dynamics of Complex Systems)

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25 pages, 10580 KiB

Open AccessArticle

Aerodynamic Hinge Moment Characteristics of Pitch-Regulated Mechanism for Mars Rotorcraft: Investigation and Experiments

by Qingkai Meng, Yu Hu, Wei Wei, Zhaopu Yao, Zhifang Ke, Haitao Zhang, Molei Zhao and Qingdong Yan

Drones 2024, 8(7), 277; https://doi.org/10.3390/drones8070277 - 21 Jun 2024

Cited by 1 | Viewed by 1236

Abstract

The precise regulation of the hinge moment and pitch angle driven by the pitch-regulated mechanism is crucial for modulating thrust requirements and ensuring stable attitude control in Martian coaxial rotorcraft. Nonetheless, the aerodynamic hinge moment in rotorcraft presents time-dependent dynamic properties, posing significant challenges for accurate measurement and assessment for such characteristics. In this study, we delve into the detailed aerodynamic hinge moment characteristics associated with the pitch-regulated mechanism of Mars rotorcraft under a spectrum of control strategies. A robust computational fluid dynamics model was developed to simulate the rotor’s aerodynamic loads, accompanied by a quantitative hinge moment characterization that takes into account the effects of varying rotor speeds and pitch angles. Our investigation yielded a thorough understanding of the interplay between aerodynamic load behavior and rotor surface pressure distributions, leading to the creation of an empirical mapping model for hinge moments. To validate our findings, we engineered a specialized test apparatus capable of measuring the hinge moments of the pitch-regulated mechanism, facilitating empirical assessments under replicated atmospheric conditions of both Earth and Mars. The result indicates aerodynamic hinge moments depend nonlinearly on rotational speed, peaking at a 0° pitch angle and showing minimal sensitivity to pitch under 0°. Above 0°, hinge moments decrease, reaching a minimum at 15° before rising again. Simulation and experimental comparisons demonstrate that under Earth conditions, the aerodynamic performance and hinge moment errors are within 8.54% and 24.90%, respectively. For Mars conditions, errors remain below 11.62%, proving the CFD model’s reliability. This supports its application in the design and optimization of Mars rotorcraft systems, enhancing their flight control through the accurate prediction of aerodynamic hinge moments across various pitch angles and speeds. Full article

(This article belongs to the Topic Advances in Design, Manufacturing, and Dynamics of Complex Systems)

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Submit your Abstract

Journal Name	Impact Factor	CiteScore	Launched Year	First Decision (median)	APC
Applied Sciences applsci	2.5	5.3	2011	18.4 Days	CHF 2400	Submit
Drones drones	4.4	5.6	2017	19.2 Days	CHF 2600	Submit
Energies energies	3.0	6.2	2008	16.8 Days	CHF 2600	Submit
Journal of Manufacturing and Materials Processing jmmp	3.3	5.1	2017	16.5 Days	CHF 1800	Submit
Technologies technologies	4.2	6.7	2013	21.1 Days	CHF 1600	Submit

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