Polymers

17 pages, 2389 KiB

Open AccessArticle

Selection and Optimization of Carbon-Reinforced Polyether Ether Ketone Process Parameters in 3D Printing—A Rotating Component Application

by Raja Subramani, Praveenkumar Vijayakumar, Maher Ali Rusho, Anil Kumar, Karthik Venkitaraman Shankar and Arun Kumar Thirugnanasambandam

Polymers 2024, 16(10), 1443; https://doi.org/10.3390/polym16101443 - 20 May 2024

Cited by 4 | Viewed by 1863

Abstract

The selection of process parameters is crucial in 3D printing for product manufacturing. These parameters govern the operation of production machinery and influence the mechanical properties, production time, and other aspects of the final product. The optimal process parameter settings vary depending on [...] Read more.

The selection of process parameters is crucial in 3D printing for product manufacturing. These parameters govern the operation of production machinery and influence the mechanical properties, production time, and other aspects of the final product. The optimal process parameter settings vary depending on the product and printing application. This study identifies the most suitable cluster of process parameters for producing rotating components, specifically impellers, using carbon-reinforced Polyether Ether Ketone (CF-PEEK) thermoplastic filament. A mathematical programming technique using a rating method was employed to select the appropriate process parameters. The research concludes that an infill density of 70%, a layer height of 0.15 mm, a printing speed of 60 mm/s, a platform temperature of 195 °C, an extruder temperature of 445 °C, and an extruder travel speed of 95 mm/s are optimal process parameters for manufacturing rotating components using carbon-reinforced PEEK material. Full article

(This article belongs to the Special Issue Polymeric Materials and Their Application in 3D Printing)

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13 pages, 3388 KiB

Open AccessArticle

Study on Nutrient Carrier of Mulch Based on Hydrogel @SiO₂

by Dan Qin, Yujie Ma, Mei Wang and Zhihua Shan

Polymers 2024, 16(10), 1442; https://doi.org/10.3390/polym16101442 - 20 May 2024

Viewed by 991

Abstract

Soil conservation is one of the best methods to improve soil fertility and enhance crop growth efficiency. Replacing plastic mulch with biomass is an environmentally friendly strategy. Innovative encapsulated soil granules (ESGs) were developed using PVA/PC film as the wall material and rural [...] Read more.

Soil conservation is one of the best methods to improve soil fertility and enhance crop growth efficiency. Replacing plastic mulch with biomass is an environmentally friendly strategy. Innovative encapsulated soil granules (ESGs) were developed using PVA/PC film as the wall material and rural soil as the core. The PVA/PC was synthesized using 60% protein polypeptide (PC) from leather waste scrap and 35% poly (vinyl alcohol) (PVA), which was optimized for water absorption expansion and water retention performance. The ESG-10 granulated with 10% PVA/PC exhibited good water absorption, moisture retention, and resistance to water solubility. As an auxiliary material for soil improvement, the amount of ESGs mixed with the topsoil at ratios of 0 g/m², 200 g/m², and 400 g/m² was proportional to the soil insulation and moisture retention. In rapeseed cultivation, the experimental results indicated that the soil mulched with ESG-10 can maintain seedling vitality for a long time under low water content conditions. Full article

(This article belongs to the Section Smart and Functional Polymers)

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14 pages, 1897 KiB

Open AccessArticle

Clay Tailings Flocculated in Seawater and Industrial Water: Analysis of Aggregates, Sedimentation, and Supernatant Quality

by Williams H. Leiva, Norman Toro, Pedro Robles, Gonzalo R. Quezada, Iván Salazar and Ricardo Jeldres

Polymers 2024, 16(10), 1441; https://doi.org/10.3390/polym16101441 - 20 May 2024

Viewed by 1181

Abstract

High-molecular-weight anionic polyacrylamide was used to analyze the effect of kaolin on the structure of particle aggregates formed in freshwater and seawater. Batch flocculation experiments were performed to determine the size of the flocculated aggregates over time by using focused beam reflectance measurements. [...] Read more.

High-molecular-weight anionic polyacrylamide was used to analyze the effect of kaolin on the structure of particle aggregates formed in freshwater and seawater. Batch flocculation experiments were performed to determine the size of the flocculated aggregates over time by using focused beam reflectance measurements. Sedimentation tests were performed to analyze the settling rate of the solid–liquid interface and the turbidity of the supernatant. Subsequently, a model that relates the hindered settling rate to the aggregate size was used to determine the mass fractal dimension (

D_{f}

). Flocculation kinetics revealed that greater amounts of kaolin generated larger aggregates because of its lamellar morphology. The maximum size was between 10 and 20 s of flocculation under all conditions. However, the presence of kaolin reduced the settling rate. The fractal dimension decreased with the increase in the kaolin content, resulting in the formation of irregular and porous aggregates. By contrast, factors such as the flocculation time, water quality, and quartz size had limited influences on the fractal dimension. Seawater produced a clearer supernatant because of its higher ionic strength and precoagulation of particles. Notably, the harmful effect of clays in seawater was reduced. Full article

(This article belongs to the Special Issue Status and Progress of Soluble Polymers II)

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16 pages, 9672 KiB

Open AccessArticle

Experimental Evaluation of a Granular Damping Element

by Sanel Avdić, Marko Nagode, Jernej Klemenc and Simon Oman

Polymers 2024, 16(10), 1440; https://doi.org/10.3390/polym16101440 - 19 May 2024

Viewed by 1671

Abstract

Due to their advantages—longer internal force delay compared to bulk materials, resistance to harsh conditions, damping of a wide frequency spectrum, insensitivity to ambient temperature, high reliability and low cost—granular materials are seen as an opportunity for the development of high-performance, lightweight vibration-damping [...] Read more.

Due to their advantages—longer internal force delay compared to bulk materials, resistance to harsh conditions, damping of a wide frequency spectrum, insensitivity to ambient temperature, high reliability and low cost—granular materials are seen as an opportunity for the development of high-performance, lightweight vibration-damping elements (particle dampers). The performance of particle dampers is affected by numerous parameters, such as the base material, the size of the granules, the flowability, the initial prestress, etc. In this work, a series of experiments were performed on specimens with different combinations of influencing parameters. Energy-based design parameters were used to describe the overall vibration-damping performance. The results provided information for a deeper understanding of the dissipation mechanisms and their mutual correlation, as well as the influence of different parameters (base material, granule size and flowability) on the overall damping performance. A comparison of the performance of particle dampers with carbon steel and polyoxymethylene granules and conventional rubber dampers is given. The results show that the damping performance of particle dampers can be up to 4 times higher compared to conventional bulk material-based rubber dampers, even though rubber as a material has better vibration-damping properties than the two granular materials in particle dampers. However, when additional design features such as mass and stiffness are introduced, the results show that the overall performance of particle dampers with polyoxymethylene granules can be up to 3 times higher compared to particle dampers with carbon steel granules and conventional bulk material-based rubber dampers. Full article

(This article belongs to the Section Polymer Processing and Engineering)

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15 pages, 7087 KiB

Open AccessArticle

Preparation and Performance of a Novel ZnO/TM/PET Composite Negative Ion Functional Fiber

by Mengxin Zhang, Jishu Zhang, Xin Lu, Jianbing Wu, Jiajia Peng, Wei Wang and Jin Tao

Polymers 2024, 16(10), 1439; https://doi.org/10.3390/polym16101439 - 19 May 2024

Viewed by 1121

Abstract

Using zinc oxide (ZnO), tourmaline (TM), and polyethylene terephthalate (PET) as main raw materials, a novel ZnO/TM/PET negative ion functional fiber was created. The rheological properties of a ZnO/TM/PET masterbatch were investigated; the morphology, XRD, and FT-IR of the fibers were observed; and [...] Read more.

Using zinc oxide (ZnO), tourmaline (TM), and polyethylene terephthalate (PET) as main raw materials, a novel ZnO/TM/PET negative ion functional fiber was created. The rheological properties of a ZnO/TM/PET masterbatch were investigated; the morphology, XRD, and FT-IR of the fibers were observed; and the mechanical properties, thermal properties, and negative ion release properties of the new fiber were tested. The results showed that the average particle size of the ZnO/TM composite is nearly 365 nm, with an increase in negative ion emission efficiency by nearly 50% compared to the original TM. The apparent viscosity of fiber masterbatch decreases with the increase in the addition of the ZnO/TM composite, and the rheological properties of the PET fiber masterbatch are not significantly effected, still showing shear thinning characteristics when the amount of addition reaches 10%. The ZnO/TM composite disperses well in the interior and surface of the ZnO/TM/PET fiber matrix. The prepared ZnO/TM/PET fiber has excellent properties, such as fineness of 1.54 dtex, glass transition temperature of 122.4 °C, fracture strength of 3.31 cN/dtex, and negative ion release of 1640/cm³, which shows great industrialization potential. Full article

(This article belongs to the Special Issue Advances in Polymer Fiber and Textiles)

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19 pages, 4192 KiB

Open AccessArticle

Cellulose-Based Polyurethane Foams of Low Flammability

by Marzena Szpiłyk, Renata Lubczak and Jacek Lubczak

Polymers 2024, 16(10), 1438; https://doi.org/10.3390/polym16101438 - 19 May 2024

Cited by 1 | Viewed by 1335

Abstract

Decreasing oil resources creates the need to search for raw materials in the biosphere, which can be converted into polyols suitable for obtaining polyurethane foams (PUF). One such low-cost and reproducible biopolymer is cellulose. There are not many examples of cellulose-derived polyols due [...] Read more.

Decreasing oil resources creates the need to search for raw materials in the biosphere, which can be converted into polyols suitable for obtaining polyurethane foams (PUF). One such low-cost and reproducible biopolymer is cellulose. There are not many examples of cellulose-derived polyols due to the sluggish reactivity of cellulose itself. Recently, cellulose and its hydroxypropyl derivatives were applied as source materials to obtain polyols, further converted into biodegradable rigid polyurethane foams (PUFs). Those PUFs were flammable. Here, we describe our efforts to modify such PUFs in order to decrease their flammability. We obtained an ester from diethylene glycol and phosphoric(III) acid and used it as a reactive flame retardant in the synthesis of polyol-containing hydroxypropyl derivative of cellulose. The cellulose-based polyol was characterized by infrared spectra (IR) and proton nuclear magnetic resonance (¹H-NMR) methods. Its properties, such as density, viscosity, surface tension, and hydroxyl numbers, were determined. Melamine was also added to the foamed composition as an additive flame retardant, obtaining PUFs, which were characterized by apparent density, water uptake, dimension stability, heat conductance, compressive strength, and heat resistance at 150 and 175 °C. Obtained rigid PUFs were tested for flammability by determining oxygen index, horizontal flammability test, and calorimetric analysis. Obtained rigid PUFs showed improved flammability resistance in comparison with non-modified PUFs and classic PUFs. Full article

(This article belongs to the Special Issue Biopolymers and Bio-Based Polymer Composites)

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20 pages, 3926 KiB

Open AccessArticle

Three-Dimensional Bioprinting of GelMA Hydrogels with Culture Medium: Balancing Printability, Rheology and Cell Viability for Tissue Regeneration

by Laura Mendoza-Cerezo, Jesús M. Rodríguez-Rego, Antonio Macías-García, Antuca Callejas-Marín, Luís Sánchez-Guardado and Alfonso C. Marcos-Romero

Polymers 2024, 16(10), 1437; https://doi.org/10.3390/polym16101437 - 19 May 2024

Cited by 2 | Viewed by 1494

Abstract

Three-dimensional extrusion bioprinting technology aims to become a fundamental tool for tissue regeneration using cell-loaded hydrogels. These biomaterials must have highly specific mechanical and biological properties that allow them to generate biosimilar structures by successive layering of material while maintaining cell viability. The [...] Read more.

Three-dimensional extrusion bioprinting technology aims to become a fundamental tool for tissue regeneration using cell-loaded hydrogels. These biomaterials must have highly specific mechanical and biological properties that allow them to generate biosimilar structures by successive layering of material while maintaining cell viability. The rheological properties of hydrogels used as bioinks are critical to their printability. Correct printability of hydrogels allows the replication of biomimetic structures, which are of great use in medicine, tissue engineering and other fields of study that require the three-dimensional replication of different tissues. When bioprinting cell-loaded hydrogels, a small amount of culture medium can be added to ensure adequate survival, which can modify the rheological properties of the hydrogels. GelMA is a hydrogel used in bioprinting, with very interesting properties and rheological parameters that have been studied and defined for its basic formulation. However, the changes that occur in its rheological parameters and therefore in its printability, when it is mixed with the culture medium necessary to house the cells inside, are unknown. Therefore, in this work, a comparative study of GelMA 100% and GelMA in the proportions 3:1 (GelMA 75%) and 1:1 (GelMA 50%) with culture medium was carried out to determine the printability of the gel (using a device of our own invention), its main rheological parameters and its toxicity after the addition of the medium and to observe whether significant differences in cell viability occur. This raises the possibility of its use in regenerative medicine using a 3D extrusion bioprinter. Full article

(This article belongs to the Special Issue 3D and 4D Printing of Polymers: Modeling and Experimental Approaches)

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18 pages, 9298 KiB

Open AccessArticle

Anionic Effect on Electrical Transport Properties of Solid Co^2+/3+ Redox Mediators

by Ravindra Kumar Gupta, Ahamad Imran and Aslam Khan

Polymers 2024, 16(10), 1436; https://doi.org/10.3390/polym16101436 - 19 May 2024

Viewed by 936

Abstract

In a solid-state dye-sensitized solar cell, a fast-ion conducting (σ_25°C > 10⁻⁴ S cm⁻¹) solid redox mediator (SRM; electrolyte) helps in fast dye regeneration and back-electron transfer inhibition. In this work, we synthesized solid Co^2+/3+ redox mediators using [...] Read more.

In a solid-state dye-sensitized solar cell, a fast-ion conducting (σ_25°C > 10⁻⁴ S cm⁻¹) solid redox mediator (SRM; electrolyte) helps in fast dye regeneration and back-electron transfer inhibition. In this work, we synthesized solid Co^2+/3+ redox mediators using a [(1 − x)succinonitrile: x poly(ethylene oxide)] matrix, LiX, Co(tris-2,2′-bipyridine)₃(bis(trifluoromethyl) sulfonylimide)₂, and Co(tris-2,2′-bipyridine)₃(bis(trifluoromethyl) sulfonylimide)₃ via the solution-cast method, and the results were compared with those of their acetonitrile-based liquid counterparts. The notation x is a weight fraction (=0, 0.5, and 1), and X represents an anion. The anion was either bis(trifluoromethyl) sulfonylimide [TFSI⁻; ionic size, 0.79 nm] or trifluoromethanesulfonate [Triflate⁻; ionic size, 0.44 nm]. The delocalized electrons and a low value of lattice energy for the anions made the lithium salts highly dissociable in the matrix. The electrolytes exhibited σ_25°C ≈ 2.1 × 10⁻³ (1.5 × 10⁻³), 7.2 × 10⁻⁴ (3.1 × 10⁻⁴), and 9.7 × 10⁻⁷ (6.3 × 10⁻⁷) S cm⁻¹ for x = 0, 0.5, and 1, respectively, with X = TFSI⁻ (Triflate⁻) ions. The log σ–T⁻¹ plot portrayed a linear curve for x = 0 and 1, and a downward curve for x = 0.5. The electrical transport study showed σ(TFSI⁻) > σ(Triflate⁻), with lower activation energy for TFSI⁻ ions. The anionic effect increased from x = 0 to 1. This effect was explained using conventional techniques, such as Fourier transform infrared spectroscopy (FT-IR), X-ray diffractometry (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), UV–visible spectroscopy (UV-vis), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). Full article

(This article belongs to the Special Issue Advanced Polymers for Solar Cells Applications)

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14 pages, 6060 KiB

Open AccessArticle

Catalytic Pyrolysis of Polypropylene for Cable Semiconductive Buffer Layers

by Xiaokai Meng, Hua Yu, Zhumao Lu and Tao Jin

Polymers 2024, 16(10), 1435; https://doi.org/10.3390/polym16101435 - 19 May 2024

Viewed by 924

Abstract

With the progress of the power grid system, the coverage area of cables is widening, and the problem of cable faults is gradually coming to affect people’s daily lives. While the vast majority of cable faults are caused by the ablation of the [...] Read more.

With the progress of the power grid system, the coverage area of cables is widening, and the problem of cable faults is gradually coming to affect people’s daily lives. While the vast majority of cable faults are caused by the ablation of the cable buffer layer, polypropylene (PP), as a common cable buffer material, has pyrolysis properties that critically impact cable faults. Studying the semiconductive buffer layer of polypropylene (PP) and its pyrolysis properties allows us to obtain a clearer picture of the pyrolysis products formed during PP ablation. This understanding aids in the accurate diagnosis of cable faults and the identification of ablation events. In this study, the effects of temperature and catalyst (H-Zeolite Standard Oil Corporation Of New York (Socony) Mobil-Five (HZSM-5)) content on the PP thermolysis product distribution were studied by using an online tubular pyrolysis furnace-mass spectrometry (MS) experimental platform. The results showed that PP/40% HZSM-5 presented the highest thermolytic efficiency and relative yield of the main products at 400 °C. Full article

(This article belongs to the Special Issue Polymer Combustion and Pyrolysis Kinetics)

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35 pages, 6165 KiB

Open AccessReview

Polyelectrolytes for Environmental, Agricultural, and Medical Applications

by Martina Zuñiga Delgado, Francisca L. Aranda, Fabian Hernandez-Tenorio, Karla A. Garrido-Miranda, Manuel F. Meléndrez and Daniel A. Palacio

Polymers 2024, 16(10), 1434; https://doi.org/10.3390/polym16101434 - 18 May 2024

Cited by 1 | Viewed by 1743

Abstract

In recent decades, polyelectrolytes (PELs) have attracted significant interest owing to a surge in research dedicated to the development of new technologies and applications at the biological level. Polyelectrolytes are macromolecules of which a substantial portion of the constituent units contains ionizable or [...] Read more.

In recent decades, polyelectrolytes (PELs) have attracted significant interest owing to a surge in research dedicated to the development of new technologies and applications at the biological level. Polyelectrolytes are macromolecules of which a substantial portion of the constituent units contains ionizable or ionic groups. These macromolecules demonstrate varied behaviors across different pH ranges, ionic strengths, and concentrations, making them fascinating subjects within the scientific community. The aim of this review is to present a comprehensive survey of the progress in the application studies of polyelectrolytes and their derivatives in various fields that are vital for the advancement, conservation, and technological progress of the planet, including agriculture, environmental science, and medicine. Through this bibliographic review, we seek to highlight the significance of these materials and their extensive range of applications in modern times. Full article

(This article belongs to the Section Polymer Applications)

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18 pages, 6423 KiB

Open AccessArticle

A Numerical Model to Predict the Relaxation Phenomena in Thermoset Polymers and Their Effects on Residual Stress during Curing—Part I: A Theoretical Formulation and Numerical Evaluation of Relaxation Phenomena

by Raffaele Verde, Alberto D’Amore and Luigi Grassia

Polymers 2024, 16(10), 1433; https://doi.org/10.3390/polym16101433 - 18 May 2024

Cited by 1 | Viewed by 991

Abstract

This paper analyzes the effect of crosslinking reactions on a thermoset polymer’s viscoelastic properties. In particular, a numerical model to predict the evolution of epoxy’s mechanical properties during the curing process is proposed and implemented in an Ansys APDL environment. A linear viscoelastic [...] Read more.

This paper analyzes the effect of crosslinking reactions on a thermoset polymer’s viscoelastic properties. In particular, a numerical model to predict the evolution of epoxy’s mechanical properties during the curing process is proposed and implemented in an Ansys APDL environment. A linear viscoelastic behavior is assumed, and the scaling of viscoelastic properties in terms of the temperature and degree of conversion is modeled using a modified version of the TNM (Tool–Narayanaswamy–Mohynian) model. The effects of the degree of conversion and structural relaxation on epoxy’s relaxation times are simultaneously examined for the first time. This formulation is based on the thermo-rheological and chemo-rheological simplicities hypothesis and can predict the evolution of epoxy’s relaxation phenomena. The thermal–kinetic reactions of curing are implemented in a homemade routine written in APDL language, and the structural module of Ansys is used to predict the polymer’s creep and stress relaxation curves at different temperatures and degrees of conversion. Full article

(This article belongs to the Special Issue Relaxation Phenomena in Polymers)

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21 pages, 1126 KiB

Open AccessArticle

Development and Validation of a 1D Dynamic Model of an Injection Moulding Process and Design of a Model-Based Nozzle Pressure Controller

by Rasmus Aagaard Hertz, Ole Therkelsen, Søren Kristiansen, Jesper Kjærsgaard Christensen, Frederik Agervig Hansson and Lasse Schmidt

Polymers 2024, 16(10), 1432; https://doi.org/10.3390/polym16101432 - 18 May 2024

Cited by 1 | Viewed by 1037

Abstract

A 1D model describing the dynamics of an injection moulding machine and the injection process is presented. The model describes an injection cylinder actuated by a dual-pump electro–hydraulic speed-variable drive and the filling, holding and cooling phases of the injection moulding process utilising [...] Read more.

A 1D model describing the dynamics of an injection moulding machine and the injection process is presented. The model describes an injection cylinder actuated by a dual-pump electro–hydraulic speed-variable drive and the filling, holding and cooling phases of the injection moulding process utilising amorphous polymers. The model is suggested as the foundation for the design of model-based pressure controllers of, e.g., the nozzle pressure. The focus is on using material, mould and machine properties to construct the model, making it possible to analyse and design the dynamic system prior to manufacturing hardware or conducting experiments. Both the presented model and the developed controller show good agreement with experimental results. The proposed method is general in nature and enables the design, analysis and evaluation of the machine, material and mould dynamics for controller design based solely on the physical properties of the system. Full article

(This article belongs to the Special Issue Recent Advances in Injection Molding of Polymers)

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26 pages, 3679 KiB

Open AccessArticle

A “2-in-1” Bioanalytical System Based on Nanocomposite Conductive Polymers for Early Detection of Surface Water Pollution

by Anna S. Kharkova, Anastasia S. Medvedeva, Lyubov S. Kuznetsova, Maria M. Gertsen, Vladimir V. Kolesov, Vyacheslav A. Arlyapov and Anatoly N. Reshetilov

Polymers 2024, 16(10), 1431; https://doi.org/10.3390/polym16101431 - 17 May 2024

Cited by 2 | Viewed by 1222

Abstract

This work proposes an approach to the formation of receptor elements for the rapid diagnosis of the state of surface waters according to two indicators: the biochemical oxygen demand (BOD) index and toxicity. Associations among microorganisms based on the bacteria P. yeei and [...] Read more.

This work proposes an approach to the formation of receptor elements for the rapid diagnosis of the state of surface waters according to two indicators: the biochemical oxygen demand (BOD) index and toxicity. Associations among microorganisms based on the bacteria P. yeei and yeast S. cerevisiae, as well as associations of the yeasts O. polymorpha and B. adeninivorans, were formed to evaluate these indicators, respectively. The use of nanocomposite electrically conductive materials based on carbon nanotubes, biocompatible natural polymers—chitosan and bovine serum albumin cross-linked with ferrocenecarboxaldehyde, neutral red, safranin, and phenosafranin—has made it possible to expand the analytical capabilities of receptor systems. Redox polymers were studied by IR spectroscopy and Raman spectroscopy, the contents of electroactive components were determined by atomic absorption spectroscopy, and electrochemical properties were studied by electrochemical impedance and cyclic voltammetry methods. Based on the proposed kinetic approach to modeling individual stages of bioelectrochemical processes, the chitosan–neutral red/CNT composite was chosen to immobilize the yeast association between O. polymorpha (k_s = 370 ± 20 L/g × s) and B. adeninivorans (320 ± 30 L/g × s), and a bovine serum albumin (BSA)–neutral composite was chosen to immobilize the association between the yeast S. cerevisiae (k_s = 130 ± 10 L/g × s) and the bacteria P. yeei red/CNT (170 ± 30 L/g × s). After optimizing the composition of the receptor systems, it was shown that the use of nanocomposite materials together with associations among microorganisms makes it possible to determine BOD with high sensitivity (with a lower limit of 0.6 mg/dm³) and detect the presence of a wide range of toxicants of both organic and inorganic origin. Both receptor elements were tested on water samples, showing a high correlation between the results of biosensor analysis of BOD and toxicity and the results of standard analytical methods. The results obtained show broad prospects for creating sensitive and portable bioelectrochemical sensors for the early warning of environmentally hazardous situations based on associations among microorganisms and nanocomposite materials. Full article

(This article belongs to the Section Polymer Composites and Nanocomposites)

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13 pages, 3201 KiB

Open AccessArticle

Dual Semi-Interpenetrating Networks of Water-Soluble Macromolecules and Supramolecular Polymer-like Chains: The Role of Component Interactions

by Anna L. Makarova, Alexander L. Kwiatkowski, Alexander I. Kuklin, Yuri M. Chesnokov, Olga E. Philippova and Andrey V. Shibaev

Polymers 2024, 16(10), 1430; https://doi.org/10.3390/polym16101430 - 17 May 2024

Viewed by 1013

Abstract

Dual networks formed by entangled polymer chains and wormlike surfactant micelles have attracted increasing interest in their application as thickeners in various fields since they combine the advantages of both polymer- and surfactant-based fluids. In particular, such polymer-surfactant mixtures are of great interest [...] Read more.

Dual networks formed by entangled polymer chains and wormlike surfactant micelles have attracted increasing interest in their application as thickeners in various fields since they combine the advantages of both polymer- and surfactant-based fluids. In particular, such polymer-surfactant mixtures are of great interest as novel hydraulic fracturing fluids with enhanced properties. In this study, we demonstrated the effect of the chemical composition of an uncharged polymer poly(vinyl alcohol) (PVA) and pH on the rheological properties and structure of its mixtures with a cationic surfactant erucyl bis(hydroxyethyl)methylammonium chloride already exploited in fracturing operations. Using a combination of several complementary techniques (rheometry, cryo-transmission electron microscopy, small-angle neutron scattering, and nuclear magnetic resonance spectroscopy), we showed that a small number of residual acetate groups (2–12.7 mol%) in PVA could significantly reduce the viscosity of the mixed system. This result was attributed to the incorporation of acetate groups in the corona of the micellar aggregates, decreasing the molecular packing parameter and thereby inducing the shortening of worm-like micelles. When these groups are removed by hydrolysis at a pH higher than 7, viscosity increases by five orders of magnitude due to the growth of worm-like micelles in length. The findings of this study create pathways for the development of dual semi-interpenetrating polymer-micellar networks, which are highly desired by the petroleum industry. Full article

(This article belongs to the Section Polymer Networks)

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24 pages, 17897 KiB

Open AccessArticle

Researching on the Effect of Input Parameters on the Quality and Manufacturability of 3D-Printed Cellular Samples from Nylon 12 CF in Synergy with Testing Their Behavior in Bending

by Martin Koroľ, Jozef Török, Peter Pavol Monka, Petr Baron, Beata Mrugalska and Katarina Monkova

Polymers 2024, 16(10), 1429; https://doi.org/10.3390/polym16101429 - 17 May 2024

Viewed by 948

Abstract

The study of cellular structures and their properties represents big potential for their future applications in real practice. The article aims to study the effect of input parameters on the quality and manufacturability of cellular samples 3D-printed from Nylon 12 CF in synergy [...] Read more.

The study of cellular structures and their properties represents big potential for their future applications in real practice. The article aims to study the effect of input parameters on the quality and manufacturability of cellular samples 3D-printed from Nylon 12 CF in synergy with testing their bending behavior. Three types of structures (Schwarz Diamond, Shoen Gyroid, and Schwarz Primitive) were selected for investigation that were made via the fused deposition modeling technique. As part of the research focused on the settings of input parameters in terms of the quality and manufacturability of the samples, input parameters such as volume fraction, temperature of the working space, filament feeding method and positioning of the sample on the printing pad were specified for the combination of the used material and 3D printer. During the experimental investigation of the bending properties of the samples, a three-point bending test was performed. The dependences of force on deflection were mathematically described and the amount of absorbed energy and ductility were evaluated. The results show that among the investigated structures, the Schwarz Diamond structure appears to be the most suitable for bending stress applications. Full article

(This article belongs to the Special Issue Polymer-Based Biomaterials for Tissue Engineering Applications)

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18 pages, 7906 KiB

Open AccessArticle

Brucine Sulfate, a Novel Bacteriostatic Agent in 3D Printed Bone Scaffold Systems

by Jinying Li, Shi Hu, Pei Feng, Yang Xia, Zihan Pei, Jiaxuan Tian, Kun Jiang, Liang Liu, Xiong Cai and Ping Wu

Polymers 2024, 16(10), 1428; https://doi.org/10.3390/polym16101428 - 17 May 2024

Viewed by 1253

Abstract

Bacterial infection is a common complication in bone defect surgery, in which infection by clinically resistant bacteria has been a challenge for the medical community. Given this emerging problem, the discovery of novel natural-type inhibitors of drug-resistant bacteria has become imperative. Brucine, present [...] Read more.

Bacterial infection is a common complication in bone defect surgery, in which infection by clinically resistant bacteria has been a challenge for the medical community. Given this emerging problem, the discovery of novel natural-type inhibitors of drug-resistant bacteria has become imperative. Brucine, present in the traditional Chinese herb Strychnine semen, is reported to exert analgesic and anti-inflammatory effects. Brucine’s clinical application was limited because of its water solubility. We extracted high-purity BS by employing reflux extraction and crystallization, greatly improved its solubility, and evaluated its antimicrobial activity against E. coli and S. aureus. Importantly, we found that BS inhibited the drug-resistant strains significantly better than standard strains and achieved sterilization by disrupting the bacterial cell wall. Considering the safety concerns associated with the narrow therapeutic window of BS, a 3D BS-PLLA/PGA bone scaffold system was constructed with SLS technology and tested for its performance, bacteriostatic behaviors, and biocompatibility. The results have shown that the drug-loaded bone scaffolds had not only long-term, slow-controlled release with good cytocompatibility but also demonstrated significant antimicrobial activity in antimicrobial testing. The above results indicated that BS may be a potential drug candidate for the treatment of antibiotic-resistant bacterial infections and that scaffolds with enhanced antibacterial activity and mechanical properties may have potential applications in bone tissue engineering. Full article

(This article belongs to the Section Polymer Applications)

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25 pages, 14550 KiB

Open AccessArticle

Impact Response Features and Penetration Mechanism of UHMWPE Subjected to Handgun Bullet

by Yihui Zhu, Yang Song, Wei Wu, Jie Ma, Zhuangqing Fan, Yaoke Wen, Cheng Xu, Min Xia and Weifeng Da

Polymers 2024, 16(10), 1427; https://doi.org/10.3390/polym16101427 - 17 May 2024

Viewed by 1008

Abstract

Ensuring military and police personnel protection is vital for urban security. However, the impact response mechanism of the UHMWPE laminate used in ballistic helmets and vests remains unclear, making it hard to effectively protect the head, chest, and abdomen. This study utilized 3D-DIC [...] Read more.

Ensuring military and police personnel protection is vital for urban security. However, the impact response mechanism of the UHMWPE laminate used in ballistic helmets and vests remains unclear, making it hard to effectively protect the head, chest, and abdomen. This study utilized 3D-DIC technology to analyze UHMWPE laminate’s response to 9 mm lead-core pistol bullets traveling at 334.93 m/s. Damage mode and response characteristics were revealed, and an effective numerical calculation method was established that could reveal the energy conversion process. The bullet penetrated by 1.03 mm, causing noticeable fiber traction, resulting in cross-shaped failure due to fiber compression and aggregation. Bulge transitioned from circular to square, initially increasing rapidly, then slowing. Maximum in-plane shear strain occurred at ±45°, with values of 0.0904 and −0.0928. Model accuracy was confirmed by comparing strain distributions. The investigation focused on bullet-laminate interaction and energy conversion. Bullet’s kinetic energy is converted into laminate’s kinetic and internal energy, with the majority of erosion energy occurring in the first four equivalent sublaminates and the primary energy change in the system occurring at 75 μs in the fourth equivalent sublayer. The results show the damage mode and energy conversion of the laminate, providing theoretical support for understanding the impact response mechanism and improving the efficiency of protective energy absorption. Full article

(This article belongs to the Special Issue Mechanical Behaviors and Properties of Polymer Materials)

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19 pages, 16063 KiB

Open AccessArticle

Comparison of Printable Biomaterials for Use in Neural Tissue Engineering: An In Vitro Characterization and In Vivo Biocompatibility Assessment

by Miguel Etayo-Escanilla, Noelia Campillo, Paula Ávila-Fernández, José Manuel Baena, Jesús Chato-Astrain, Fernando Campos, David Sánchez-Porras, Óscar Darío García-García and Víctor Carriel

Polymers 2024, 16(10), 1426; https://doi.org/10.3390/polym16101426 - 17 May 2024

Cited by 1 | Viewed by 2061

Abstract

Nervous system traumatic injuries are prevalent in our society, with a significant socioeconomic impact. Due to the highly complex structure of the neural tissue, the treatment of these injuries is still a challenge. Recently, 3D printing has emerged as a promising alternative for [...] Read more.

Nervous system traumatic injuries are prevalent in our society, with a significant socioeconomic impact. Due to the highly complex structure of the neural tissue, the treatment of these injuries is still a challenge. Recently, 3D printing has emerged as a promising alternative for producing biomimetic scaffolds, which can lead to the restoration of neural tissue function. The objective of this work was to compare different biomaterials for generating 3D-printed scaffolds for use in neural tissue engineering. For this purpose, four thermoplastic biomaterials, ((polylactic acid) (PLA), polycaprolactone (PCL), Filaflex (FF) (assessed here for the first time for biomedical purposes), and Flexdym (FD)) and gelatin methacrylate (GelMA) hydrogel were subjected to printability and mechanical tests, in vitro cell–biomaterial interaction analyses, and in vivo biocompatibility assessment. The thermoplastics showed superior printing results in terms of resolution and shape fidelity, whereas FD and GelMA revealed great viscoelastic properties. GelMA demonstrated a greater cell viability index after 7 days of in vitro cell culture. Moreover, all groups displayed connective tissue encapsulation, with some inflammatory cells around the scaffolds after 10 days of in vivo implantation. Future studies will determine the usefulness and in vivo therapeutic efficacy of novel neural substitutes based on the use of these 3D-printed scaffolds. Full article

(This article belongs to the Special Issue Biocompatible and Biodegradable Polymers for Medical Applications, 2nd Edition)

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18 pages, 8533 KiB

Open AccessEditor’s ChoiceArticle

Liquid Crystal Orientation and Shape Optimization for the Active Response of Liquid Crystal Elastomers

by Jorge Luis Barrera, Caitlyn Cook, Elaine Lee, Kenneth Swartz and Daniel Tortorelli

Polymers 2024, 16(10), 1425; https://doi.org/10.3390/polym16101425 - 17 May 2024

Cited by 1 | Viewed by 1440

Abstract

Liquid crystal elastomers (LCEs) are responsive materials that can undergo large reversible deformations upon exposure to external stimuli, such as electrical and thermal fields. Controlling the alignment of their liquid crystals mesogens to achieve desired shape changes unlocks a new design paradigm that [...] Read more.

Liquid crystal elastomers (LCEs) are responsive materials that can undergo large reversible deformations upon exposure to external stimuli, such as electrical and thermal fields. Controlling the alignment of their liquid crystals mesogens to achieve desired shape changes unlocks a new design paradigm that is unavailable when using traditional materials. While experimental measurements can provide valuable insights into their behavior, computational analysis is essential to exploit their full potential. Accurate simulation is not, however, the end goal; rather, it is the means to achieve their optimal design. Such design optimization problems are best solved with algorithms that require gradients, i.e., sensitivities, of the cost and constraint functions with respect to the design parameters, to efficiently traverse the design space. In this work, a nonlinear LCE model and adjoint sensitivity analysis are implemented in a scalable and flexible finite element-based open source framework and integrated into a gradient-based design optimization tool. To display the versatility of the computational framework, LCE design problems that optimize both the material, i.e., liquid crystal orientation, and structural shape to reach a target actuated shapes or maximize energy absorption are solved. Multiple parameterizations, customized to address fabrication limitations, are investigated in both 2D and 3D. The case studies are followed by a discussion on the simulation and design optimization hurdles, as well as potential avenues for improving the robustness of similar computational frameworks for applications of interest. Full article

(This article belongs to the Special Issue Modeling and Simulations of Smart and Responsive Polymers)

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13 pages, 4117 KiB

Open AccessArticle

The Air Permeability and the Porosity of Polymer Materials Based on 3D-Printed Hybrid Non-Woven Needle-Punched Fabrics

by Victor Nazarov, Alexander Dedov, Fedor Doronin, Mikhail Savel’ev, Andrey Evdokimov and Georgy Rytikov

Polymers 2024, 16(10), 1424; https://doi.org/10.3390/polym16101424 - 17 May 2024

Viewed by 1052

Abstract

The possibility of controlling the porosity and, as a result, the permeability of fibrous non-woven fabrics was studied. Modification of experimental samples was performed on equipment with adjustable heating and compression. It was found that the modification regimes affected the formation of the [...] Read more.

The possibility of controlling the porosity and, as a result, the permeability of fibrous non-woven fabrics was studied. Modification of experimental samples was performed on equipment with adjustable heating and compression. It was found that the modification regimes affected the formation of the porous structure. We found that there was a relationship between the permeability coefficient and the porosity coefficient of the materials when the modification speed and temperature were varied. A model is proposed for predicting the permeability for modified material with a given porosity. As the result, a new hybrid composite material with reversible dynamic color characteristics that changed under the influence of ultraviolet and/or thermal exposure was produced. The developed technology consists of: manufacture of the non-woven needle-punched fabrics, surface structuring, material extrusion, additive manufacturing (FFF technology) and the stencil technique of ink-layer adding. In our investigation, we (a) obtained fibrous polymer materials with a porosity gradient in thickness, (b) determined the dependence of the material’s porosity coefficient on the speed and temperature of the modification and (c) developed a model for calculating the porosity coefficient of the materials with specified technological parameters. Full article

(This article belongs to the Special Issue Functional Hybrid Polymeric Composites)

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15 pages, 7414 KiB

Open AccessArticle

A New Approach to Carbon Nanotube Filament Nanostructuring for Additive Manufacturing

by Fedor Doronin, Mikhail Savel’ev, Georgy Rytikov, Andrey Evdokimov and Victor Nazarov

Polymers 2024, 16(10), 1423; https://doi.org/10.3390/polym16101423 - 17 May 2024

Viewed by 1084

Abstract

A new technique of additive prototyping filament volumetric nanostructuring based on the high-speed mechanical mixing of acrylonitrile-butadiene-styrene (ABS) copolymer granules and single-walled carbon nanotube (CNT) powder (without prior dispersion in solvents) is considered. The morphological spectra of scanning electron microscopy (SEM) images of [...] Read more.

A new technique of additive prototyping filament volumetric nanostructuring based on the high-speed mechanical mixing of acrylonitrile-butadiene-styrene (ABS) copolymer granules and single-walled carbon nanotube (CNT) powder (without prior dispersion in solvents) is considered. The morphological spectra of scanning electron microscopy (SEM) images of nanostructured filament slice surfaces were obtained and characterized with the original mathematical simulation. The relations of structural changes in the “ingredient-matrix” polymer system with dielectric and mechanical properties of the ABS-based filaments were established. The supplementation of 1.5 mass.% of CNT powder to the ABS filament composition leads to the tensile strength increasing from 36 ± 2 to 42 ± 2 MPa. It is shown that the greater the average biharmonic amplitude and the morphological spectrum localization radius of the slice surfaces’ SEM images, the lower the electrical resistance of the corresponding nanostructured filaments. The possibility of carbon nanotube-modified filament functional layers forming using the extrusion additive prototyping technique (FFF) on the surface of plasma-chemically modified PET substrates (for the creation of load cell elements) is experimentally demonstrated. Full article

(This article belongs to the Special Issue 3D Printing and Customized Additive Manufacturing of Advanced Sustainable Polymers and Composites)

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13 pages, 1593 KiB

Open AccessArticle

Lyophilized Emulsions of Thymol and Eugenol Essential Oils Encapsulated in Cellulose

by Koranit Shlosman, Dmitry M. Rein, Rotem Shemesh and Yachin Cohen

Polymers 2024, 16(10), 1422; https://doi.org/10.3390/polym16101422 - 17 May 2024

Viewed by 1100

Abstract

Efforts to tap into the broad antimicrobial, insecticidal, and antioxidant activities of essential oils (EOs) are limited due to their strong odor and susceptibility to light and oxidation. Encapsulation of EOs and subsequent drying overcome these limitations and extend their applications. This study [...] Read more.

Efforts to tap into the broad antimicrobial, insecticidal, and antioxidant activities of essential oils (EOs) are limited due to their strong odor and susceptibility to light and oxidation. Encapsulation of EOs and subsequent drying overcome these limitations and extend their applications. This study characterized freeze-dried (lyophilized) emulsions of eugenol (EU) and thymol (TY) EOs, encapsulated by chemically unmodified cellulose, a sustainable and low-cost resource. High-resolution scanning electron microscopy showed successful lyophilization. While the observed “flake-like” structure of the powders differed significantly from that of the emulsified microcapsules, useful properties were retained. Fourier transform infrared spectroscopy confirmed the presence of EOs in their corresponding powders and thermo-gravimetric analysis demonstrated high encapsulation efficiency (87–88%), improved thermal stability and resistance to evaporation, and slow EO release rates in comparison to their free forms. The lightweight and low-cost cellulose encapsulation, together with the results showing retained properties of the dried powder, enable the use of EOs in applications requiring high temperatures, such as EO incorporation into polymer films, that can be used to protect agricultural crops from microbial infections. Full article

(This article belongs to the Special Issue Polysaccharide-Based Materials: Developments and Properties)

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29 pages, 1587 KiB

Open AccessReview

Organic Nanoparticles in Progressing Cardiovascular Disease Treatment and Diagnosis

by Alexandru Scafa Udriște, Alexandra Cristina Burdușel, Adelina-Gabriela Niculescu, Marius Rădulescu, Paul Cătălin Balaure and Alexandru Mihai Grumezescu

Polymers 2024, 16(10), 1421; https://doi.org/10.3390/polym16101421 - 16 May 2024

Viewed by 1362

Abstract

Cardiovascular diseases (CVDs), the world’s most prominent cause of mortality, continue to be challenging conditions for patients, physicians, and researchers alike. CVDs comprise a wide range of illnesses affecting the heart, blood vessels, and the blood that flows through and between them. Advances [...] Read more.

Cardiovascular diseases (CVDs), the world’s most prominent cause of mortality, continue to be challenging conditions for patients, physicians, and researchers alike. CVDs comprise a wide range of illnesses affecting the heart, blood vessels, and the blood that flows through and between them. Advances in nanomedicine, a discipline focused on improving patient outcomes through revolutionary treatments, imaging agents, and ex vivo diagnostics, have created enthusiasm for overcoming limitations in CVDs’ therapeutic and diagnostic landscapes. Nanomedicine can be involved in clinical purposes for CVD through the augmentation of cardiac or heart-related biomaterials, which can be functionally, mechanically, immunologically, and electrically improved by incorporating nanomaterials; vasculature applications, which involve systemically injected nanotherapeutics and imaging nanodiagnostics, nano-enabled biomaterials, or tissue-nanoengineered solutions; and enhancement of sensitivity and/or specificity of ex vivo diagnostic devices for patient samples. Therefore, this review discusses the latest studies based on applying organic nanoparticles in cardiovascular illness, including drug-conjugated polymers, lipid nanoparticles, and micelles. Following the revised information, it can be concluded that organic nanoparticles may be the most appropriate type of treatment for cardiovascular diseases due to their biocompatibility and capacity to integrate various drugs. Full article

(This article belongs to the Special Issue Nanomaterials Template for Organic or Composite Polymers in Biomedical Application III)

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15 pages, 4070 KiB

Open AccessArticle

How the Digital Product Passport Can Lead the Plastics Industry towards a Circular Economy—A Case Study from Bottle Caps to Frisbees

by Thomas Rumetshofer, Klaus Straka and Jörg Fischer

Polymers 2024, 16(10), 1420; https://doi.org/10.3390/polym16101420 - 16 May 2024

Viewed by 1271

Abstract

The Digital Product Passport (DPP) as a product-specific data set is a powerful tool that provides information on the origin or composition of products and increases transparency and traceability. This recycling case study accompanies the production of 2192 frisbees, which originated from collected [...] Read more.

The Digital Product Passport (DPP) as a product-specific data set is a powerful tool that provides information on the origin or composition of products and increases transparency and traceability. This recycling case study accompanies the production of 2192 frisbees, which originated from collected beverage bottle caps. In total, 486.7 kg of feedstock was collected and transformed into 363.2 kg of final product with verified traceability through all process steps via a DPP, provided by the R-Cycle initiative and based on the GS1 standard. This demanded a generally agreed dataset, the availability of technical infrastructure, and additional effort in the processing steps to collect and process the data. R-Cycle offers a one-layer DPP where the data structure is lean and information is visible to everyone. This is beneficial to a variety of stakeholders in terms of transparency. However, it does not allow the sharing of sensitive information. On the one hand, the DPP has a high potential to be an enabler for customer engagement, origin verification, or as a starting point for more efficient and advanced recycling of plastics. On the other hand, the DPP involves a certain effort in data generation and handling, which must be justified by the benefits. For small, simple packaging items, the DPP may not be the perfect solution for all problems. However, with a broader societal mindset and legislative push, the DPP can become a widely used and trusted declaration tool. This can support the plastics industry in its journey towards a circular economy. Full article

(This article belongs to the Section Circular and Green Polymer Science)

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14 pages, 4043 KiB

Open AccessArticle

Progress toward the Definition of X-ray Computed Tomography Accuracy in the Characterization of Polymer-Based Lattice Structures

by Daniel Gallardo, Lucía-Candela Díaz, José Antonio Albajez and José Antonio Yagüe-Fabra

Polymers 2024, 16(10), 1419; https://doi.org/10.3390/polym16101419 - 16 May 2024

Viewed by 1109

Abstract

Lattice structures have become an innovative solution for the improvement of part design, as they are able to substitute solid regions, maintain mechanical capabilities, and reduce material usage; however, dimensional quality control of these geometries is challenging. X-ray computed tomography (XCT) is the [...] Read more.

Lattice structures have become an innovative solution for the improvement of part design, as they are able to substitute solid regions, maintain mechanical capabilities, and reduce material usage; however, dimensional quality control of these geometries is challenging. X-ray computed tomography (XCT) is the most suitable non-destructive metrological technique as it is capable of characterizing internal features and hidden elements. Uncertainty estimation of XCT is still in development, and studies typically use high-resolution calibrated devices such as focal variation microscopes (FVMs) as a reference, focusing on certain parts of the lattice but not the whole structure. In this paper, an estimation of the accuracy of XCT evaluation of a complete lattice structure in comparison to a higher-resolution reference device (FVM) is presented. Experimental measurements are taken on ad hoc designed test objects manufactured in polyamide 12 (PA12) using selective laser sintering (SLS), optimized for the evaluation on both instruments using different cubic-based lattice typologies. The results confirm higher precision on XCT evaluation in both qualitative and quantitative analysis. Even with a lower resolution, XCT is able to characterize details of the surface such as re-entrant features; as well, standard deviations and uncertainties in strut diameter evaluation remain more stable in all cells in XCT, identifying on the other hand reconstruction problems on FVM measurements. Moreover, it is shown that, using XCT, no additional evaluation errors were found in inner cells, suggesting that the measurement of external elements could be representative of the whole structure for metrological purposes. Full article

(This article belongs to the Special Issue Polymeric Materials in 3D Printing)

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13 pages, 1770 KiB

Open AccessArticle

Synthesis of Room Temperature Curable Polymer Binder Mixed with Polymethyl Methacrylate and Urethane Acrylate for High-Strength and Improved Transparency

by Ju-Hong Lee, Won-Bin Lim, Jin-Gyu Min, Jae-Ryong Lee, Ju-Won Kim, Ji-Hong Bae and Pil-Ho Huh

Polymers 2024, 16(10), 1418; https://doi.org/10.3390/polym16101418 - 16 May 2024

Cited by 1 | Viewed by 1211

Abstract

Urethane acrylate (UA) was synthesized from various di-polyols, such as poly(tetrahydrofuran) (PTMG, Mn = 1000), poly(ethylene glycol) (PEG, Mn = 1000), and poly(propylene glycol) (PPG, Mn = 1000), for use as a polymer binder for paint. Polymethyl methacrylate (PMMA) and UA were blended [...] Read more.

Urethane acrylate (UA) was synthesized from various di-polyols, such as poly(tetrahydrofuran) (PTMG, Mn = 1000), poly(ethylene glycol) (PEG, Mn = 1000), and poly(propylene glycol) (PPG, Mn = 1000), for use as a polymer binder for paint. Polymethyl methacrylate (PMMA) and UA were blended to form an acrylic resin with high transmittance and stress-strain curve. When PMMA was blended with UA, a network structure was formed due to physical entanglement between the two polymers, increasing the mechanical properties. UA was synthesized by forming a prepolymer using di-polyol and hexamethylene diisocyanate, which were chain structure monomers, and capping them with 2-hydroxyethyl methacrylate to provide an acryl group. Fourier transform infrared spectroscopy was used to observe the changes in functional groups, and gel permeation chromatography was used to confirm that the three series showed similar molecular weight and PDI values. The yellowing phenomenon that appears mainly in the curing reaction of the polymer binder was solved, and the mechanical properties according to the effects of the polyol used in the main chain were compared. The content of the blended UA was quantified using ultravioletvisible spectroscopy at a wavelength of 370 nm based on 5, 10, 15, and 20 wt%, and the shear strength and tensile strength were evaluated using specimens in a suitable mode. The ratio for producing the polymer binder was optimized. The mechanical properties of the polymer binder with 5–10 wt% UA were improved in all series. Full article

(This article belongs to the Special Issue Progress in Polyurethane and Composites)

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18 pages, 6315 KiB

Open AccessArticle

Numerical Simulation of Mold Filling of Polymeric Materials with Friction Effect during Hot Embossing Process at Micro Scale

by Faleh Rabhi, Gang Cheng and Thierry Barriere

Polymers 2024, 16(10), 1417; https://doi.org/10.3390/polym16101417 - 16 May 2024

Viewed by 852

Abstract

The filling efficiency during the hot embossing process at micro scale is essential for micro-component replication. The presence of the unfilled area is often due to the inadequate behavior law applied to the embossed materials. This research consists of the identification of viscoplastic [...] Read more.

The filling efficiency during the hot embossing process at micro scale is essential for micro-component replication. The presence of the unfilled area is often due to the inadequate behavior law applied to the embossed materials. This research consists of the identification of viscoplastic law (two-layer viscoplastic model) of polymers and the optimization of processing parameters. Mechanical tests have been performed for two polymers at 20 °C and 30 °C above their glass transition temperature. The viscoplastic parameters are characterized based on stress–strain curves from the compression tests. The influences of imposed displacement, temperature, and friction on mold filling are investigated. The processing parameters are optimized to achieving the complete filling of micro cavities. The replication of a micro-structured cavity has been effectuated using this process and the experimental observations validate the results in the simulation, which confirms the efficiency of the proposed numerical approach. Full article

(This article belongs to the Section Polymer Processing and Engineering)

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17 pages, 14472 KiB

Open AccessArticle

Polydimethylsiloxane Surface Modification of Microfluidic Devices for Blood Plasma Separation

by Margarida Gonçalves, Inês Maia Gonçalves, Joel Borges, Vera Faustino, Delfim Soares, Filipe Vaz, Graça Minas, Rui Lima and Diana Pinho

Polymers 2024, 16(10), 1416; https://doi.org/10.3390/polym16101416 - 16 May 2024

Cited by 2 | Viewed by 1779

Abstract

Over the last decade, researchers have developed a variety of new analytical and clinical diagnostic devices. These devices are predominantly based on microfluidic technologies, where biological samples can be processed and manipulated for the collection and detection of important biomolecules. Polydimethylsiloxane (PDMS) is [...] Read more.

Over the last decade, researchers have developed a variety of new analytical and clinical diagnostic devices. These devices are predominantly based on microfluidic technologies, where biological samples can be processed and manipulated for the collection and detection of important biomolecules. Polydimethylsiloxane (PDMS) is the most commonly used material in the fabrication of these microfluidic devices. However, it has a hydrophobic nature (contact angle with water of 110°), leading to poor wetting behavior and issues related to the mixing of fluids, difficulties in obtaining uniform coatings, and reduced efficiency in processes such as plasma separation and molecule detection (protein adsorption). This work aimed to consider the fabrication aspects of PDMS microfluidic devices for biological applications, such as surface modification methods. Therefore, we studied and characterized two methods for obtaining hydrophilic PDMS surfaces: surface modification by bulk mixture and the surface immersion method. To modify the PDMS surface properties, three different surfactants were used in both methods (Pluronic^® F127, polyethylene glycol (PEG), and polyethylene oxide (PEO)) at different percentages. Water contact angle (WCA) measurements were performed to evaluate the surface wettability. Additionally, capillary flow studies were performed with microchannel molds, which were produced using stereolithography combined with PDMS double casting and replica molding procedures. A PDMS microfluidic device for blood plasma separation was also fabricated by soft lithography with PDMS modified by PEO surfactant at 2.5% (v/v), which proved to be the best method for making the PDMS hydrophilic, as the WCA was lower than 50° for several days without compromising the PDMS’s optical properties. Thus, this study indicates that PDMS surface modification shows great potential for enhancing blood plasma separation efficiency in microfluidic devices, as it facilitates fluid flow, reduces cell aggregations and the trapping of air bubbles, and achieves higher levels of sample purity. Full article

(This article belongs to the Special Issue Advanced Polymer Composite Materials: Processing, Modeling, Properties and Applications III)

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17 pages, 5769 KiB

Open AccessArticle

Evaluating the Effects of Metallic Waste on the Structural and Gamma-Ray Shielding Properties of Epoxy Composites

by Sitah Alanazi, Mohammad Hanfi, Mohammad W. Marashdeh, Mamduh J. Aljaafreh and Karem A. Mahmoud

Polymers 2024, 16(10), 1415; https://doi.org/10.3390/polym16101415 - 16 May 2024

Cited by 1 | Viewed by 869

Abstract

The objective of the research is to develop novel materials that are both inexpensive and have a low density, while also being able to endure the transportation of γ-photons with low-to-medium energy levels. The outcome consisted of four epoxy resins that were strengthened [...] Read more.

The objective of the research is to develop novel materials that are both inexpensive and have a low density, while also being able to endure the transportation of γ-photons with low-to-medium energy levels. The outcome consisted of four epoxy resins that were strengthened with different quantities of heavy metallic waste. The density of the formed composites improved from 1.134 ± 0.022 g/cm³ to 1.560 ± 0.0312 g/cm³ when the waste content was raised from 0 to 40 weight percent. The theoretical investigation was determined using Monte Carlo (MCNP) simulation software, and the results of linear attenuation coefficient were justified experimentally in a low and medium energy range of 15–662 keV. The mass attenuation coefficient results in a low gamma energy range (15–122 keV) varied in between 3.175 and 0.159 cm²/g (for E-MW0 composite) and in between 8.212 and 0.164 cm²/g (for E-MW40 composite). The decrease in mass attenuation coefficient was detected in a medium gamma photon energy range (122–662 keV) with 0.123–0.082 cm²/g (for E-MW0 composite) and 0.121–0.080 cm²/g (for E-MW40 composite). The density of the enhanced composites influenced these parameters. As the metallic waste composition increased, the fabricated composites’ half-value thickness decreased. At 15 keV, the half-value thickness decreased from 0.19 to 0.05 cm. At 59 keV, it fell from 2.70 to 1.41 cm. At 122 keV, it fell from 3.90 to 2.72 cm. At 662 keV, it fell from 7.45 to 5.56 cm. This decrease occurred as the heavy metal waste concentration increased from 0 to 40 wt.%. The study indicates that as metallic waste concentrations rise, there is a rise in the effective atomic number and a decline in the buildup factors. Full article

(This article belongs to the Special Issue Resin-Based Polymer Materials and Related Applications: Volume 2)

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24 pages, 5335 KiB

Open AccessArticle

Biomass Waste Utilization as Nanocomposite Anodes through Conductive Polymers Strengthened SiO₂/C from Streblus asper Leaves for Sustainable Energy Storages

by Thanapat Autthawong, Natthakan Ratsameetammajak, Kittiched Khunpakdee, Mitsutaka Haruta, Torranin Chairuangsri and Thapanee Sarakonsri

Polymers 2024, 16(10), 1414; https://doi.org/10.3390/polym16101414 - 16 May 2024

Cited by 1 | Viewed by 1070

Abstract

Sustainable anode materials, including natural silica and biomass-derived carbon materials, are gaining increasing attention in emerging energy storage applications. In this research, we highlighted a silica/carbon (SiO₂/C) derived from Streblus asper leaf wastes using a simple method. Dried Streblus asper leaves, [...] Read more.

Sustainable anode materials, including natural silica and biomass-derived carbon materials, are gaining increasing attention in emerging energy storage applications. In this research, we highlighted a silica/carbon (SiO₂/C) derived from Streblus asper leaf wastes using a simple method. Dried Streblus asper leaves, which have plenty of biomass in Thailand, have a unique leaf texture due to their high SiO₂ content. We can convert these worthless leaves into SiO₂/C nanocomposites in one step, producing eco-materials with distinctive microstructures that influence electrochemical energy storage performance. Through nanostructured design, SiO₂/C is thoroughly covered by a well-connected framework of conductive hybrid polymers based on the sodium alginate–polypyrrole (SA-PPy) network, exhibiting impressive morphology and performance. In addition, an excellent electrically conductive SA-PPy network binds to the SiO₂/C particle surface through crosslinker bonding, creating a flexible porous space that effectively facilitates the SiO₂ large volume expansion. At a current density of 0.3 C, this synthesized SA-PPy@Nano-SiO₂/C anode provides a high specific capacity of 756 mAh g⁻¹ over 350 cycles, accounting for 99.7% of the theoretical specific capacity. At the high current of 1 C (758 mA g⁻¹), a superior sustained cycle life of over 500 cycles was evidenced, with over 93% capacity retention. The research also highlighted the potential for this approach to be scaled up for commercial production, which could have a significant impact on the sustainability of the lithium-ion battery industry. Overall, the development of green nanocomposites along with polymers having a distinctive structure is an exciting area of research that has the potential to address some of the key challenges associated with lithium-ion batteries, such as capacity degradation and safety concerns, while also promoting sustainability and reducing environmental impact. Full article

(This article belongs to the Special Issue Carbon/Polymer Composite Materials)

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