3.1. Extraction and Composition of the Essential Oils
Hydrodistillation of
A. annua gave a yield of 0.45%
w/
w, and hydrodistillation of
S. fruticosa gave a yield of 3.6.%
w/
w. Composition of the EOs was obtained by GC–MS analysis. Overall, 27 and 75 compounds were identified in AEO and SEO, representing 97.0% and 94.6% of the total components, respectively (
Table 2 and
Table 3). The main constituents of AEO (
Table 2) were camphor (18.1%), 1,8-cineole (16.0%), and artemisia ketone (24.3%). Monoterpenes represent the most abundant group of compounds in the EO, representing over 92.3% of the total composition (
Table 4). The oxygenated ones account for up to 80.3% of AEO. Sesquiterpenes are less abundant and are represented by only hydrocarbon ones (4.3%), while no oxygenated sequiterpenes were found, and non-terpenoid derivatives represented 0.4%.
The profile of the AEO’s constituents is very similar to those reported in previous reports, characterized by a high content of monoterpenes and sesquiterpenes, whose main constituents are artemisia ketone (up to 68%), 1,8 cineole (up to 51.5%), and camphor (up to 48%). In the literature, it is reported that constituent profiles are influenced by chemotype or subspecies, geographic area, harvesting season, the pH of the soil, the use of fertilizers, and the extraction method [
12]. Composition was particularly similar to that of AEO previously investigated for their antimicrobial activities [
12,
13].
Regarding the EO of
S. fruticosa, the main chemical constituents (>5.0%) of SEO were 1,8-cineole (38.5%), camphor (7.8%), α-pinene (7.1%), and β-pinene (6.2%) (
Table 3). The EO presented high amounts of oxygenated monoterpenes (65.2%), followed by monoterpene hydrocarbons (19.4%) and oxygenated sesquiterpenes (5.3%) (
Table 5). Sesquiterpene hydrocarbons were found in lower amounts (4.5%). Several studies reported the chemical constituents of
S. fruticosa EO due to its economic importance [
15,
30,
31,
32,
33,
34].
Our results were generally in accordance with previous reports on SEOs indicating 1,8-cineole as the major component. However, there are noticeable variations in terms of the relative percentages of the components, which could probably be attributed to the different geographical areas sampled and the year of the sample collection. Although cis-thujone (4.8%) and trans-thujone (4.6%) were found, the total thujone content was low (less than 10.0% of the total oil), as previously mentioned [
31]. In previous works, oxygenated monoterpenes were also the main chemical classes, followed by monoterpene hydrocarbons [
15,
32]. This study represents the first report on
S. fruticosa EO collected from Symi island.
3.2. Microemulsion Development
Cremophor RH 40 was selected as the surfactant because of the high solubility of EOs in this constituent and because it is a GRAS (generally recognized as safe) substance [
35]. The main constituent of this product is glyceryl polyethylene glycol oxystearate, which, together with fatty acid glyceryl polyglyceryl esters, forms the hydrophobic part of the product, aiding in the stabilization of the microemulsion. Labrasol ALF is known for its high solubilizing properties and extensive use as an O/W surfactant for microemulsions.
Vitamin E acetate was chosen as the oily phase due to its lipophilic nature and great ability to solubilize the EOs, which contribute to the stability of EO-loaded microemulsion.
The O/W microemulsion composition was obtained by pseudo-ternary phase diagram using Cremophor RH 40 and Labrasol ALF as surfactants mixture (S
mix). The surfactants 1:1 molar ratio was selected from our previous screening experiments as suitable in terms of replacement of more toxic surfactants. The phase diagram of the system was built by diluting different ratios of S
mix and oil with water using the titration method. The diagram is reported in
Figure 1.
The phase diagram reveals a quite large O/W microemulsion domain, indicating a broad range of compositions where microemulsions can form. Notably, within this region, the content of non-water components in the microemulsion can be reduced to as low as ~20%, demonstrating the system’s ability to accommodate high water content while maintaining stability. The phase diagram was constructed across a surfactant mixture concentration range of up to 90%. However, at these higher concentrations of surfactants, very viscous systems were observed, which are less desirable for practical applications, particularly those requiring ease of use, such as sprayability.
Given the need to develop an ecological and cost-effective microemulsion system with minimal toxicity, the selection of the final composition was carefully guided by specific criteria. Although the microemulsion region in the phase diagram is extensive, only compositions containing more than 70% water were considered for further study. This high water content was targeted to reduce the overall viscosity of the system, facilitating a low-viscosity formulation that could potentially be sprayable. Such a property is crucial for applications that require easy and even distribution, such as in agricultural treatments.
The selected microemulsion composition was designed to maximize the oil content while minimizing the surfactant concentration. This approach was taken to achieve several key objectives. Firstly, reducing the surfactant concentration helps minimize the potential toxicity of the microemulsion. Surfactants, while essential for stabilizing the microemulsion, can have adverse effects on both human health and the environment if used in excessive amounts. Therefore, selecting a formulation with the lowest feasible surfactant content reduces the risk of irritation or toxicity, making the system safer for both ecological and dermal applications.
Secondly, by maximizing the oil content relative to surfactants, the microemulsion ensures that enough of the active ingredients, Vitamin E acetate and essential oils, is present to exert their desired antifungal and antioxidant effects. Moreover, the oil acts as the primary carrier for the active compounds, enhancing their solubility and bioavailability in the target application. This increase in bioavailability is crucial for ensuring the effectiveness of the essential oils in providing their antifungal properties.
Thirdly, the high water content in the microemulsion not only contributes to a reduction in viscosity but also enhances the formulation’s potential to be used as a sprayable product. A less viscous and more fluid system is advantageous for applications requiring an even and efficient distribution over large surface areas. In agricultural settings, for example, a sprayable formulation allows for easier application on plants, providing an even coating that maximizes the antifungal activity of the essential oils.
Lastly, the selection of this microemulsion composition aligns with environmental and economic considerations. A formulation with a lower concentration of surfactants minimizes the environmental impact, as surfactants can pose ecological risks if they accumulate in the environment. Additionally, by reducing the overall surfactant content and using water as a primary component, the formulation becomes more cost-effective. This cost reduction makes the microemulsion an economically viable option for large-scale applications. Furthermore, using water as the main solvent enhances the formulation’s safety profile, ensuring it aligns with green chemistry principles by reducing reliance on potentially hazardous chemicals. In detail, the selected microemulsion was developed using vitamin E acetate as oil (8.2%) and Cremophor RH 40 and Labrasol ALF as surfactants (14.8%) in a 1:1 ratio.
In summary, the selected microemulsion composition achieves an optimal balance between maximizing the oil phase to ensure the effective delivery of active ingredients and minimizing surfactant concentration to reduce toxicity and environmental impact. By incorporating a high water content, the microemulsion achieves the desired low viscosity, enhancing its applicability as a sprayable or easily spreadable formulation. This careful optimization makes the microemulsion an ecological, cost-effective, and less toxic delivery system suitable for antifungal treatments of crops.
3.3. Development of Microemulsions Loaded with EOs
Due to their complex composition with numerous functional groups, EOs are general very difficult to solubilize in diluted surfactant solutions. The maximum solubility of EOs in the selected microemulsion was tested by adding to the mixture of oil phase and Smix, successively, volumes of the two essential oils until the original microemulsion turned into a slightly opalescent emulsion.
The loading capacity for both SEO and AEO was found to be 10 mg/mL in the microemulsion. This testing was performed at room temperature, where the essential oils were added drop by drop to the formulation under gentle mixing conditions. This gradual addition ensured that the oils were uniformly dispersed within the microemulsion without causing immediate destabilization. The gentle mixing helped maintain the delicate balance of the microemulsion, allowing for the maximum incorporation of the essential oils while preserving the system stability. This method confirmed that the selected microemulsion is capable of effectively solubilizing a significant amount of EOs, making it a suitable carrier for these complex, bioactive components.
The maximum solubility of EOs in the selected O/W microemulsion was tested by adding, successively, volumes of the two essential oils until the original microemulsion turned into a slightly opalescent emulsion. The loading was 10 mg/mL for both EOs, which were added drop by drop to the formulation at room temperature under gentle mixing. Composition of the developed microemulsions loaded with SEO and AES are reported in
Table 6.
3.4. Microemulsions Characterization
Characterization of empty microemulsion was carried out by DLS, evidencing globules with a size of about 86 nm and a polydispersity index of about 0.260, as reported in
Table 7. The small dimension and low polydispersity index indicated a well-structured and stable system. As expected, the incorporation of the EOs in the microemulsions led to an increase in droplet size because the addition of the EOs increased the volume of the globules (255.3 ± 0.6 nm and 323.7 ± 2.3 nm, respectively,
Table 7,
Figure 2). Sizes and polydispersities of the loaded microemulsions with EOs were significantly different (
p < 0.05) when compared to the empty microemulsion.
However, despite this increase, the droplets remained within the nanoscale, which is crucial for maintaining solubility and stability, ensuring an efficient delivery of the EOs (
Figure 2).
EOs recoveries in the microemulsions loaded with 10 mg/mL of AEOs and SEOs were obtained by HPLC analysis. The value percentages were very high, 99.8% and 99.6%, respectively.
Indeed, the developed microemulsions loaded with EOs displayed no signs of changes in the visual aspect and in the average size of the oil droplets, and no variation of the EO recovery during refrigerated storage for 4 weeks was observed. Noteworthily, the correlation coefficient over time (µs) provides information on the dynamics of particle movement in the system. In the case of the empty microemulsion, the rapid decay in the correlation function is indicative of a smaller droplet size and less complex internal dynamics, which is consistent with its size of 86.2 nm. In the case of microemulsions loaded with the EOs, the curves exhibit a slight deceleration in decay, indicative the largest particle sizes upon loading with EOs. In addition, the similarity in the decay pattern for AEO- and SEO-loaded microemulsions suggested that the microemulsion systems exhibit analogous dynamic stability.