Battery Manufacturing: Current Status, Challenges, and Opportunities

A special issue of Batteries (ISSN 2313-0105). This special issue belongs to the section "Battery Processing, Manufacturing and Recycling".

Deadline for manuscript submissions: 15 August 2025 | Viewed by 1496

Special Issue Editor


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Guest Editor
Electromobility Research Centre (MOBI), Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussels, Belgium
Interests: lithium-ion battery manufacturing; solid-state Li-ion battery; Ag/ZnO nanocomposite particles; material characterization; materials; nanomaterials; nanomaterials synthesis; materials processing; nanostructured materials; nanoparticle synthesis; ceramics; ceramic materials; battery

Special Issue Information

Dear Colleagues,

There is a growing interest on battery manufacturing processes as more and more battery (giga)factories are to be built all over the world in the near future. Such a high battery manufacturing portfolio will definitely pave the way for electrification of future. A reliable, low-cost, best performant and secured value chain are envisioned in the battery manufacturing processes towards 2040 and beyond.

In this Special Issue, we are looking for contributions addressing the challenges with a particular focus on cell assembly & manufacturing methodologies with a chemistry-neutral approach. Latest advances on battery materials allowing to boost large-scale battery performance, scale-up cell manufacturing, smart manufacturing methodologies and/or novel battery machineries in lithium and post lithium systems are highly encouraged. Industry 4.0 tools during cell manufacturing such as 3D printing are also highly welcome.

Experimental and\or theoretical contributions are welcome in lab-scale or pilot-scale research with a particular focus on novel battery manufacturing routes. Therefore, submissions focusing only material development will be considered out of scope. Sustainable and safe processing during battery recycling is also considered a valuable contribution to the Special Issue. Processing, design and valorization of active materials, and efficient recovery of battery components are welcome. However, theoretical work without experimental validation will be considered out of scope. 

Dr. Kamil Burak Dermenci
Guest Editor

Manuscript Submission Information

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Keywords

  • battery manufacturing
  • smart manufacturing
  • digitalization
  • Industry 4.0
  • electrodes
  • electrolytes
  • end-of-life batteries
  • recycling
  • recovery

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Published Papers (1 paper)

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Research

14 pages, 4421 KiB  
Article
The Effect of a Dual-Layer Coating for High-Capacity Silicon/Graphite Negative Electrodes on the Electrochemical Performance of Lithium-Ion Batteries
by Seonghyun Lim and Minjae Kim
Batteries 2024, 10(9), 320; https://doi.org/10.3390/batteries10090320 - 10 Sep 2024
Viewed by 1019
Abstract
Silicon-based electrodes offer a high theoretical capacity and a low cost, making them a promising option for next-generation lithium-ion batteries. However, their practical use is limited due to significant volume changes during charge/discharge cycles, which negatively impact electrochemical performance. This study proposes a [...] Read more.
Silicon-based electrodes offer a high theoretical capacity and a low cost, making them a promising option for next-generation lithium-ion batteries. However, their practical use is limited due to significant volume changes during charge/discharge cycles, which negatively impact electrochemical performance. This study proposes a practical method to increase silicon content in lithium-ion batteries with minimal changes to the manufacturing process by using dual-layer electrodes (DLEs). These DLEs are fabricated with two slurries containing silicon and graphite as active materials. Notably, the electrode with the silicon as the outermost layer on top of the graphite layer (Si-on-top) demonstrated a superior initial capacity of 935 mAh/g and retained 70% of its capacity (537 mAh/g) after 100 cycles at 0.5 C. In contrast, a single-layered electrode (SLE) with a silicon–graphite mixture retained only 50.3% of its capacity (370 mAh/g) under the same conditions. These findings suggest that DLEs, particularly with the silicon layer located on top, effectively increase silicon content in the negative electrode while remaining compatible with existing manufacturing processes. This approach offers a realistic strategy for enhancing the performance of lithium-ion batteries without significant process modifications. Full article
(This article belongs to the Special Issue Battery Manufacturing: Current Status, Challenges, and Opportunities)
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