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J. Compos. Sci., Volume 6, Issue 3 (March 2022) – 35 articles

Cover Story (view full-size image): Graphene is an exclusive two-dimensional nanocarbon nanomaterial used for polymeric nanocomposites. With the increasing industrial interest and application of membrane technology, smart materials based on polymer and graphene have been employed. This review highlights the promise of polymer/graphene nanocomposites in membrane-related research fields. Graphene nanostructures directly affect the morphology, pore size/structure, permeation, flux, salt rejection, and other membrane features. These nanocomposite membranes have been successfully applied for the efficient permeation/purification of anticipated pollutants, microbials, other species, etc. The future of industrialized water management/purification technologies relies on the design of high-performance polymer- and graphene-derived nanostructured membranes. View this paper
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13 pages, 5623 KiB  
Article
On Numerical Models for Cube Drop Test of Bladder Fuel Tank for Aeronautical Applications
by Domenico Cristillo, Francesco Di Caprio, Claudio Pezzella, Carmen Paciello, Simone Magistro, Luigi Di Palma and Marika Belardo
J. Compos. Sci. 2022, 6(3), 99; https://doi.org/10.3390/jcs6030099 - 21 Mar 2022
Cited by 4 | Viewed by 2739
Abstract
For some categories of aircraft, such as helicopters and tiltrotors, fuel storage systems must satisfy challenging crash resistance requirements in order to reduce or eliminate the possibility of fuel fires and thus increase the chances of passenger survival. Therefore, for such applications, fuel [...] Read more.
For some categories of aircraft, such as helicopters and tiltrotors, fuel storage systems must satisfy challenging crash resistance requirements in order to reduce or eliminate the possibility of fuel fires and thus increase the chances of passenger survival. Therefore, for such applications, fuel tanks with high flexibility (bladder) are increasingly used, which are able to withstand catastrophic events and avoid fuel leakages. The verification of these capabilities must be demonstrated by means of experimental tests, such as the cube drop test (MIL-DTL-27422). In order to reduce development costs, it is necessary to execute experimental tests with a high confidence of success, and, therefore, it is essential to have reliable and robust numerical analysis methodologies. The present work aims to provide a comparison between two explicit FE codes (i.e., Abaqus and Ls-Dyna), which are the most frequently used for such applications according to experimental data in the literature. Both codes offer different material models suitable for simulating the tank structure, and therefore, the most suitable one must be selected by means of a specific trade-off and calibration activity. Both are able to accurately simulate the complex fluid–structure interaction thanks to the use of the SPH approach, even if the resulting sloshing capabilities are quite different from each other. Additionally, the evolution of the tank’s deformed shape highlights some differences, and, in particular, Abaqus seems to return a more natural and less artificial behavior. For both codes, the error in terms of maximum impact force is less than 5%, but, even in this case, Abaqus is able to return slightly more accurate results. Full article
(This article belongs to the Special Issue Characterization and Modelling of Composites, Volume II)
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25 pages, 14022 KiB  
Article
Systematic Approach for Finite Element Analysis of Thermoplastic Impregnated 3D Filament Winding Structures—Advancements and Validation
by Jonathan Haas, Daniel Aberle, Anna Krüger, Björn Beck, Peter Eyerer, Luise Kärger and Frank Henning
J. Compos. Sci. 2022, 6(3), 98; https://doi.org/10.3390/jcs6030098 - 19 Mar 2022
Cited by 3 | Viewed by 2952
Abstract
This work aims to enhance and validate a systematic approach for the structural finite element (FE) analysis of thermoplastic impregnated 3D filament winding structures (fiber skeletons). The idealized modeling of geometrically complex fiber skeletons used in previous publications is refined by considering additional [...] Read more.
This work aims to enhance and validate a systematic approach for the structural finite element (FE) analysis of thermoplastic impregnated 3D filament winding structures (fiber skeletons). The idealized modeling of geometrically complex fiber skeletons used in previous publications is refined by considering additional characteristic dimensions and investigating their mechanical influence. Moreover, the modeling approach is transferred from the meso- to the macro-level in order to reduce modeling and computational effort. The properties of meso- and macro-level FE models are compared using the example of simple loop specimens. Based on the results, respective application fields are defined. In the next step, the same modeling approach is applied to a more complex, three-dimensional specimen—the inclined loop. For its macro-level FE model, additional material characterization and modeling, as well as enhancements in the modeling of the geometry, are proposed. Together with previously determined effective composite properties of fiber skeletons, these results are validated in experimental tensile tests on inclined loop specimens. Full article
(This article belongs to the Special Issue Characterization and Modelling of Composites, Volume II)
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10 pages, 983 KiB  
Article
Sustainable Manufacture of Natural Fibre Reinforced Epoxy Resin Composites with Coupling Agent in the Hardener
by Aitor Hernandez Michelena, John Summerscales, Jasper Graham-Jones and Wayne Hall
J. Compos. Sci. 2022, 6(3), 97; https://doi.org/10.3390/jcs6030097 - 18 Mar 2022
Cited by 3 | Viewed by 3287
Abstract
Lignocellulosic natural fibres are hydrophilic, while many matrix systems for composites are hydrophobic. The achievement of good mechanical properties for natural fibre-reinforced polymer (NFRP) matrix composites relies on good fibre-to-matrix bonding at the interface. The reinforcement is normally coated with an amphiphilic coupling [...] Read more.
Lignocellulosic natural fibres are hydrophilic, while many matrix systems for composites are hydrophobic. The achievement of good mechanical properties for natural fibre-reinforced polymer (NFRP) matrix composites relies on good fibre-to-matrix bonding at the interface. The reinforcement is normally coated with an amphiphilic coupling agent to promote a strong interface. A novel alternative approach is to dissolve the coupling agent in the hardener for the resin before creating the stoichiometric mix with the base epoxy resin. During composite manufacture, the hydrophilic (polar) end of the coupling agent migrates to surfaces (internal interfaces) and bonds to the fibres. The hydrophobic (non-polar) end of the coupling agent remains embedded in the mixed resin. Mechanical testing of composite samples showed that silane added directly to the matrix produced a NFRP composite with enhanced longitudinal properties. As pre-process fibre coating is no longer required, there are economic (shorter process times), environmental (elimination of contaminated solvents) and social (reduced worker exposure to chemical vapours) benefits arising from the new technique. Full article
(This article belongs to the Special Issue Sustainable Biocomposites)
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50 pages, 17899 KiB  
Review
Review of Composite Marine Risers for Deep-Water Applications: Design, Development and Mechanics
by Chiemela Victor Amaechi, Cole Chesterton, Harrison Obed Butler, Nathaniel Gillet, Chunguang Wang, Idris Ahmed Ja’e, Ahmed Reda and Agbomerie Charles Odijie
J. Compos. Sci. 2022, 6(3), 96; https://doi.org/10.3390/jcs6030096 - 17 Mar 2022
Cited by 23 | Viewed by 14269
Abstract
In recent times, the utilisation of marine composites in tubular structures has grown in popularity. These applications include composite risers and related SURF (subsea umbilicals, risers and flowlines) units. The composite industry has evolved in the development of advanced composites, such as thermoplastic [...] Read more.
In recent times, the utilisation of marine composites in tubular structures has grown in popularity. These applications include composite risers and related SURF (subsea umbilicals, risers and flowlines) units. The composite industry has evolved in the development of advanced composites, such as thermoplastic composite pipes (TCP) and hybrid composite structures. However, there are gaps in the understanding of its performance in composite risers, hence the need for this review on the design, hydrodynamics and mechanics of composite risers. The review covers both the structure of the composite production riser (CPR) and its end-fittings for offshore marine applications. It also reviews the mechanical behaviour of composite risers, their microstructure and strength/stress profiles. In principle, designers now have a greater grasp of composite materials. It was concluded that composites differ from standard materials such as steel. Basically, composites have weight savings and a comparative stiffness-to-strength ratio, which are advantageous in marine composites. Also, the offshore sector has grown in response to newer innovations in composite structures such as composite risers, thereby providing new cost-effective techniques. This comprehensive review shows the necessity of optimising existing designs of composite risers. Conclusions drawn portray issues facing composite riser research. Recommendations were made to encourage composite riser developments, including elaboration of necessary standards and specifications. Full article
(This article belongs to the Special Issue Carbon Fiber Composites, Volume II)
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11 pages, 1273 KiB  
Article
Mechanical Properties of Dragline Silk Fiber Using a Bottom-Up Approach
by Sandeep P. Patil, Ambarish Kulkarni and Bernd Markert
J. Compos. Sci. 2022, 6(3), 95; https://doi.org/10.3390/jcs6030095 - 17 Mar 2022
Cited by 4 | Viewed by 3467
Abstract
We propose a molecular-based three-dimensional (3D) continuum model of dragline silk of Araneus diadematus, which takes into account the plasticity of the β-sheet crystals, the rate-dependent behavior of the amorphous matrix, and the viscous interface friction between them. For the proposed [...] Read more.
We propose a molecular-based three-dimensional (3D) continuum model of dragline silk of Araneus diadematus, which takes into account the plasticity of the β-sheet crystals, the rate-dependent behavior of the amorphous matrix, and the viscous interface friction between them. For the proposed model, we computed the tensile properties, the effects of velocity on the mechanical properties, and hysteresis values, which are in good agreement with available experimental data. The silk fiber model’s yield point, breaking strength, post-yield stiffness, and toughness increased with increasing pulling velocity, while extensibility and the diameter of the silk fiber decreased. Our bottom-up approach has shed light on silk fiber mechanics, which can be used as an essential tool to design artificial composite materials. Full article
(This article belongs to the Special Issue Feature Papers in Journal of Composites Science in 2022)
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17 pages, 5468 KiB  
Article
Influence of Moisture Diffusion on the Dynamic Compressive Behavior of Glass/Polyester Composite Joints for Marine Engineering Applications
by Oumnia Lagdani, Mostapha Tarfaoui, Marwane Rouway, Houda Laaouidi, Sara Jamoudi Sbai, Mohamed Amine Dabachi, Abdelwahed Aamir and Mourad Nachtane
J. Compos. Sci. 2022, 6(3), 94; https://doi.org/10.3390/jcs6030094 - 16 Mar 2022
Cited by 12 | Viewed by 2474
Abstract
Thermoset polymers offer great opportunities for mass production of fiber-reinforced composites and are being adopted across a large range of applications within the automotive, aerospace, construction and renewable energy sectors. They are usually chosen for marine engineering applications for their excellent mechanical behavior, [...] Read more.
Thermoset polymers offer great opportunities for mass production of fiber-reinforced composites and are being adopted across a large range of applications within the automotive, aerospace, construction and renewable energy sectors. They are usually chosen for marine engineering applications for their excellent mechanical behavior, including low density and low-cost compared to conventional materials. In the marine environment, these materials are confronted by severe conditions, thus there is the necessity to understand their mechanical behavior under critical loads. The high strain rate performance of bonded joints composite under hygrothermal aging has been studied in this paper. Initially, the bonded composite specimens were hygrothermal aged with the conditions of 50 °C and 80% in temperature and relative humidity, respectively. After that, gravimetric testing is used to describe the moisture diffusion properties for the adhesively bonded composite samples and exhibit lower weight gain for this material. Then, the in-plane dynamic compression experiments were carried out at different impact pressures ranging from 445 to 1240 s−1 using the SHPB (Split Hopkinson Pressure Bar) technique. The experimental results demonstrated that the dynamic behavior varies with the variation of strain rate. Buckling and delamination of fiber are the dominant damage criteria observed in the sample during in-plane compression tests. Full article
(This article belongs to the Special Issue Characterization and Modelling of Composites, Volume II)
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23 pages, 4241 KiB  
Review
Ultrasonic Anisotropy in Composites: Effects and Applications
by Igor Solodov, Yannick Bernhardt, Linus Littner and Marc Kreutzbruck
J. Compos. Sci. 2022, 6(3), 93; https://doi.org/10.3390/jcs6030093 - 16 Mar 2022
Cited by 5 | Viewed by 2868
Abstract
Stiffness anisotropy is a natural consequence of a fibrous structure of composite materials. The effect of anisotropy can be two-fold: it is highly desirable in some cases to assure a proper material response, while it might be even harmful for the applications based [...] Read more.
Stiffness anisotropy is a natural consequence of a fibrous structure of composite materials. The effect of anisotropy can be two-fold: it is highly desirable in some cases to assure a proper material response, while it might be even harmful for the applications based on “isotropic” composite materials. To provide a controllable flexibility in material architecture by corresponding fibre alignment, the methodologies for the precise non-destructive evaluation of elastic anisotropy and the fibre orientation are required. The tasks of monitoring the anisotropy and assessing the fibre fields in composites are analyzed by using the two types of ultrasonic waves suitable for regular plate-shaped composite profiles. In the plate wave approach, the effect of “dispersion of anisotropy” has been shown to make the wave velocity anisotropy to be a function of frequency. As a result, the in-plane velocity pattern measured at a certain frequency is affected by the difference in the wave structure, which activates different elasticity against the background of intrinsic material anisotropy. Phase velocity anisotropy and its frequency dependence provide a frequency variation of the beam steering angle for plate waves (dispersion of beam steering). In strongly anisotropic composite materials, the beam steering effect is shown to provide a strong focusing of ultrasonic energy (phonon focusing). For bulk shear waves, the orthotropic composite anisotropy causes the effect of acoustic birefringence. The birefringent acoustic field provides information on stiffness anisotropy which can be caused by internal stresses, texture, molecular or/and fibre orientation. On this basis, a simple experimental technique is developed and applied for mapping of fibre orientation in composite materials. Various modes of acoustic birefringence are analyzed and applied to assessing the fibre fields in injection moulding composites and to identify the fibre lay-ups in multiply materials. The birefringence pattern is also shown to be sensitive and applicable to characterizing impact- and mechanical stress-induced damage in composites. Full article
(This article belongs to the Special Issue Polymer Composites: Fabrication and Applications)
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3 pages, 175 KiB  
Editorial
Editorial for Special Issue: Performance Enhancement of Advanced Composites and Bio-Based Composites through a Hybrid Approach: Opportunities and Challenges
by Hom Nath Dhakal
J. Compos. Sci. 2022, 6(3), 92; https://doi.org/10.3390/jcs6030092 - 15 Mar 2022
Cited by 1 | Viewed by 1702
Abstract
The hybridisation of two or more fibres is a technique in which the benefits of each reinforcing material can be combined to achieve a composite that demonstrates better and improved properties for various advanced engineering applications [...] Full article
12 pages, 2734 KiB  
Article
Durability of Shape Memory Polymer Composite Laminates under Thermo-Mechanical Cycling
by Fabrizio Quadrini, Leandro Iorio, Denise Bellisario and Loredana Santo
J. Compos. Sci. 2022, 6(3), 91; https://doi.org/10.3390/jcs6030091 - 15 Mar 2022
Cited by 4 | Viewed by 2613
Abstract
Shape memory polymer composites (SMPCs) have been manufactured by press moulding of carbon fibre-reinforced (CFR) prepregs with SMP interlayers. SMPC laminates have been produced with different numbers of CFR plies (i.e., 2, 4, 6, and 8) and different thicknesses of the SMP interlayers [...] Read more.
Shape memory polymer composites (SMPCs) have been manufactured by press moulding of carbon fibre-reinforced (CFR) prepregs with SMP interlayers. SMPC laminates have been produced with different numbers of CFR plies (i.e., 2, 4, 6, and 8) and different thicknesses of the SMP interlayers (i.e., 100 and 300 µm) for a sum of eight combinations. Co-curing of the prepreg plies and the SMP interlayers has led to an optimal adhesion of structural and functional plies, which has been confirmed by following testing. Single thermo-mechanical cycles at increasing strains (i.e., 0.06%, 0.12%, and 0.18%) and multiple cycling have been performed to test SMPC laminate durability. Delamination and fibre cracking were not observed during testing, and laminates showed a reproducible SM behaviour after 10 consecutive thermo-mechanical cycles. SM properties have been extracted from tests in terms of residual and memory loads as well as shape fixity and shape recovery. These data may be used for comparison of the performances of the different laminates, and as a first base for designing SMPC structures. Thin laminates exhibit lower recovery loads but higher shape fixity than thick ones, but the shape recovery is very high for all the SMPCs, with an average of 98%. Full article
(This article belongs to the Special Issue Multifunctional Composite Structures)
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14 pages, 393 KiB  
Review
Applications and Clinical Behavior of BioHPP in Prosthetic Dentistry: A Short Review
by Rodolfo Reda, Alessio Zanza, Massimo Galli, Alberto De Biase, Luca Testarelli and Dario Di Nardo
J. Compos. Sci. 2022, 6(3), 90; https://doi.org/10.3390/jcs6030090 - 14 Mar 2022
Cited by 27 | Viewed by 6149
Abstract
(1) Background: BioHPP® (Bredent, UK) is a partially crystalline poly ether ether ketone (PEEK) that is strengthened using ceramic. PEEK and its various formulations represent a very interesting alternative, and has been in-depth with its literature in recent years; (2) Methods: A [...] Read more.
(1) Background: BioHPP® (Bredent, UK) is a partially crystalline poly ether ether ketone (PEEK) that is strengthened using ceramic. PEEK and its various formulations represent a very interesting alternative, and has been in-depth with its literature in recent years; (2) Methods: A PubMed and Scopus search for the term “BioHPP” yielded 73 results and 42 articles which were included in this short review. Considering the scarce literature on the subject, each article was considered in this review; (3) Results: the articles analyzed are very recent, all published in the last 5 years. Their clinical evaluation of BioHPP® highlights many positive aspects, and few articles have highlighted critical issues in its multiple clinical applications; (4) Conclusions: this material is not only extremely interesting for the future, but possesses characteristics suitable for clinical application today, for endocrowns, small adhesive bridges, temporary prostheses and for immediate loads on implant restorations. The excellent aesthetics and the possibility of simple reprocessing of the restorations made with this material invite its clinical application. Full article
(This article belongs to the Special Issue Feature Papers in Journal of Composites Science in 2022)
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12 pages, 6052 KiB  
Article
Effects of Alkali-Treatment and Feeding Route of Henequen Fiber on the Heat Deflection Temperature, Mechanical, and Impact Properties of Novel Henequen Fiber/Polyamide 6 Composites
by Jeonghoon Kim and Donghwan Cho
J. Compos. Sci. 2022, 6(3), 89; https://doi.org/10.3390/jcs6030089 - 13 Mar 2022
Cited by 13 | Viewed by 2853
Abstract
In the present study, novel natural fiber composites, consisting of untreated and alkali(NaOH)-treated chopped henequen fibers and polyamide 6 (PA6), were produced by the hopper feeding and side feeding of henequen fiber, upon the extrusion process, and then by an injection molding process, [...] Read more.
In the present study, novel natural fiber composites, consisting of untreated and alkali(NaOH)-treated chopped henequen fibers and polyamide 6 (PA6), were produced by the hopper feeding and side feeding of henequen fiber, upon the extrusion process, and then by an injection molding process, respectively. The effects of the alkali treatment and fiber feeding route on the heat deflection temperature, tensile, flexural, and Izod impact properties of henequen fiber/PA6 composites were investigated. The composite properties were increased by alkali treatment and further increased, considerably, by side feeding of the henequen fiber, being supported by inspecting the fiber length distribution and the fracture surface of resulting composites. It was clarified that the side feeding of chopped henequen fibers was preferable to increase the composite properties, compared to hopper feeding. This study may be worthy of processing and manipulating the properties of novel natural fiber composites, consisting of agave plant-derived henequen fiber and engineering plastic PA6. Full article
(This article belongs to the Special Issue Advanced Fiber Reinforced Polymer Composites)
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16 pages, 15498 KiB  
Article
A Numerical and Experimental Investigation into the Impact Response of Sandwich Composites under Different Boundary Conditions
by Dianshi Feng, Gabriela Loi and Francesco Aymerich
J. Compos. Sci. 2022, 6(3), 88; https://doi.org/10.3390/jcs6030088 - 11 Mar 2022
Cited by 3 | Viewed by 2866
Abstract
The paper reports the results of an experimental and numerical investigation into the effect of the support conditions on the low velocity impact behaviour of sandwich composite panels. Significant differences are observed experimentally between the structural and damage responses to impact of small-span [...] Read more.
The paper reports the results of an experimental and numerical investigation into the effect of the support conditions on the low velocity impact behaviour of sandwich composite panels. Significant differences are observed experimentally between the structural and damage responses to impact of small-span and large-span sandwich panels. In particular, impact events on large-span panels generate lower peak forces, larger displacements and smaller damage sizes in comparison to small-span panels subjected to the same impact energy. The experimental results are employed to validate the capability of a finite element (FE) tool to simulate the impact behaviour of the sandwich panels for the different boundary conditions. The comparison of FE and experimental results shows that the model provides a good prediction of the structural response as well as of the extent and mechanisms of impact damage for both small-span and large-span lengths, thus demonstrating the potential of the FE tool for verification and design of sandwich components in real engineering applications. Full article
(This article belongs to the Special Issue Feature Papers in Journal of Composites Science in 2022)
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13 pages, 305 KiB  
Review
Comparison between Conventional PMMA and 3D Printed Resins for Denture Bases: A Narrative Review
by Mariya Dimitrova, Massimo Corsalini, Rada Kazakova, Angelina Vlahova, Bozhana Chuchulska, Giuseppe Barile, Saverio Capodiferro and Stoyan Kazakov
J. Compos. Sci. 2022, 6(3), 87; https://doi.org/10.3390/jcs6030087 - 10 Mar 2022
Cited by 47 | Viewed by 11263
Abstract
The aim of the current paper is to review the available literature reporting on comparative studies of heat-cured resins and three-dimensionally printed biomaterials for denture bases in terms of their composition, properties, fabrication techniques and clinical performance. The methodology included applying a search [...] Read more.
The aim of the current paper is to review the available literature reporting on comparative studies of heat-cured resins and three-dimensionally printed biomaterials for denture bases in terms of their composition, properties, fabrication techniques and clinical performance. The methodology included applying a search strategy, defining inclusion and exclusion criteria, selecting studies to summarize the results. Searches of PubMed, Scopus, and Embase databases were performed independently by three reviewers to gather literature published between 2018 and 2021. A total of 135 titles were obtained from the electronic databases, and the application of exclusion criteria resulted in the identification of 42 articles pertaining to conventional and 3D printed technology for removable dentures. The main disadvantages of the heat-cured resins for removable dentures are that they require lots of special equipment, skilled personnel and time. Emerging technologies, such as 3D printed dentures, have the potential to alleviate these problems allowing for faster patient rehabilitation. With the development of digital dentistry, it is becoming increasingly necessary to use 3D printed resin materials for the manufacturing of removable dentures. However, further research is required on the existing and developing materials to allow for advancement and increase its application in removable prosthodontics. Full article
(This article belongs to the Special Issue Feature Papers in Journal of Composites Science in 2022)
13 pages, 3000 KiB  
Article
Evaluation of Mechanical and Wear Properties of Al 5059/B4C/Al2O3 Hybrid Metal Matrix Composites
by Uppu Pranavi, Pathapalli Venkateshwar Reddy, Sarila Venukumar and Muralimohan Cheepu
J. Compos. Sci. 2022, 6(3), 86; https://doi.org/10.3390/jcs6030086 - 9 Mar 2022
Cited by 17 | Viewed by 3375
Abstract
There is a developing interest in efficient materials in automobile and aerospace fields that involves the improvement of metal matrix composites (MMCs) with great properties which incorporate higher strength, hardness and stiffness, better wear and destructive resistance along with better thermal properties. This [...] Read more.
There is a developing interest in efficient materials in automobile and aerospace fields that involves the improvement of metal matrix composites (MMCs) with great properties which incorporate higher strength, hardness and stiffness, better wear and destructive resistance along with better thermal properties. This work deals with the evaluation of the mechanical and wear properties of the newly developed hybrid MMC of Al 5059/B4C/Al2O3 produced by stir casting method. The main aim of the work was to evaluate the mechanical properties of various MMCs fabricated with various weight proportions of ceramic particles (B4C and Al2O3). An increase in the tensile strength and the surface hardness was observed with the increase in the ceramic particles but there was a decrease in the percentage of elongation of the specimen. An increase in the ceramic content in the composite samples made the composite sample brittle (composite) from ductile (base metal). Full article
(This article belongs to the Special Issue Metal Composites)
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15 pages, 4431 KiB  
Article
The Effects of Incorporating Ag-Zn Zeolite on the Surface Roughness and Hardness of Heat and Cold Cure Acrylic Resins
by Ali M. Aljafery, Ola M. Al-Jubouri, Zena J. Wally, Rajaa M. Almusawi, Noor H. Abdulrudha and Julfikar Haider
J. Compos. Sci. 2022, 6(3), 85; https://doi.org/10.3390/jcs6030085 - 9 Mar 2022
Cited by 6 | Viewed by 2816
Abstract
One of the most widely used materials for the fabrication of prosthetic dental parts is acrylic resin. Its reasonable mechanical and physical properties make it a popular material for a wide range of dental applications. Recently, many attempts have been made to improve [...] Read more.
One of the most widely used materials for the fabrication of prosthetic dental parts is acrylic resin. Its reasonable mechanical and physical properties make it a popular material for a wide range of dental applications. Recently, many attempts have been made to improve the mechanical and biological properties of this material, such as by adding fibres, nanoparticles, and nanotubes. The current study aimed to evaluate the effects of adding an antimicrobial agent, Ag-Zn zeolite, on the surface roughness and hardness of the denture base resins. Ag-Zn zeolite particles were chemically prepared and added at different concentrations (0.50 wt.% and 0.75 wt.%) to the heat cure (HC) and cold cure (CC) acrylic resins. Zeolite particles were characterized and confirmed using X-ray diffraction (XRD) and Energy-Dispersive X-ray Spectroscopy (EDX) attached with a Scanning Electron Microscope (SEM). Sixty disk shape specimens (40 mm diameter and 2 mm thickness) were fabricated from the HC and CC resins with and without the zeolite. All the specimens were divided into two main groups based on the acrylic resins, then each was subdivided into three groups (n = 10) according to the concentration of the Ag-Zn zeolite. A surface roughness and a hardness tester were used to measure the surface finish and hardness of the specimens. The analysed data showed that the surface roughness values significantly decreased when 0.50 wt.% and 0.75 wt.% zeolite were incorporated in the HC resin specimens compared to the control group. However, this reduction was not significant in the case of CC resin, while the surface hardness was significantly improved after incorporating 0.50 wt.% and 0.75 wt.% zeolite for both the CC and HC resins. Incorporating Ag-Zn zeolite with acrylic resin materials could be beneficial for improving their surface finish and resistance to surface damage as defined by the higher hardness. Full article
(This article belongs to the Special Issue Multidisciplinary Composites)
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20 pages, 9552 KiB  
Article
Investigation of the Mechanical Properties of Vinylester-Based Sheet Moulding Compound (SMC) Subject to Particle Recycling
by Vera Austermann, Jonas Neuhaus, Daniel Schneider, Rainer Dahlmann and Christian Hopmann
J. Compos. Sci. 2022, 6(3), 84; https://doi.org/10.3390/jcs6030084 - 8 Mar 2022
Viewed by 3257
Abstract
In light of climate change, fiber-reinforced plastics (FRP) are becoming increasingly important due to their lightweight construction potential. This benefit is additionally expanded on with the low cycle times, scrap rates and material costs of Sheet Moulding Compounds (SMC), making it the most [...] Read more.
In light of climate change, fiber-reinforced plastics (FRP) are becoming increasingly important due to their lightweight construction potential. This benefit is additionally expanded on with the low cycle times, scrap rates and material costs of Sheet Moulding Compounds (SMC), making it the most often used material on the FRP market. While extensive studies regarding the recycling of SMC with unsaturated polyester-based matrices (UP-SMC) have been conducted in the past, this is not the case for vinylester-based SMC (VE-SMC). In this research, VE-SMC components were subject to a particle-recycling approach. Recyclate in the form of VE-SMC regrind was used to substitute SMC matrices during the compounding process. The dependence of the mechanical properties and failure behavior of VE-SMC containing regrind was investigated by means of microscopic and mechanical test methods for varying mass proportions of SMC regrind. Due to the addition of SMC regrind, a decreased fiber/matrix adhesion was observed. Furthermore, an increase in pore formation was observed with an increasing proportion of SMC regrind. The flexural modulus increased by 20% with a low percentage of regrind (ωrSMC = 10 wt.%) in comparison to virgin SMC. In contrast, the tensile properties decrease (up to 30%) with the addition of SMC regrind independent of the investigated proportions of SMC regrind. Full article
(This article belongs to the Special Issue Recycled Polymer Composites: Futuristic Sustainable Material)
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19 pages, 3830 KiB  
Article
Optimising Crystallisation during Rapid Prototyping of Fe3O4-PA6 Polymer Nanocomposite Component
by Ranjeetkumar Gupta, James Njuguna and Ketan Pancholi
J. Compos. Sci. 2022, 6(3), 83; https://doi.org/10.3390/jcs6030083 - 7 Mar 2022
Cited by 1 | Viewed by 2228
Abstract
Polymer components capable of self-healing can rapidly be manufactured by injecting the monomer (ε-caprolactam), activator and catalyst mixed with a small amount of magnetic nanoparticles into a steel mould. The anionic polymerisation of the monomer produces a polymer component capturing magnetic nanoparticles in [...] Read more.
Polymer components capable of self-healing can rapidly be manufactured by injecting the monomer (ε-caprolactam), activator and catalyst mixed with a small amount of magnetic nanoparticles into a steel mould. The anionic polymerisation of the monomer produces a polymer component capturing magnetic nanoparticles in a dispersed state. Any microcracks developed in this nanocomposite component can be healed by exposing it to an external alternating magnetic field. Due to the magnetocaloric effect, the nanoparticles locally melt the polymer in response to the magnetic field and fill the cracks, but the nanoparticles require establishing a network within the matrix of the polymer through effective dispersion for functional and uniform melting. The dispersed nanoparticles, however, affect the degree of crystallinity of the polymer depending on the radius of gyration of the polymer chain and the diameter of the magnetic nanoparticle agglomerates. The variation in the degree of crystallinity and crystallite size induced by nanoparticles can affect the melting temperature as well as its mechanical strength after testing for applications, such as stimuli-based self-healing. In the case of in situ synthesis of the polyamide-6 (PA6) magnetic nanocomposite (PMC), there is an opportunity to alter the degree of crystallinity and crystallite size by optimising the catalyst and activator concentration in the monomer. This optimisation method offers an opportunity to tune the crystallinity and, thus, the properties of PMC, which otherwise can be affected by the addition of nanoparticles. To study the effect of the concentration of the catalyst and activator on thermal properties, the degree of crystallinity and the crystallite size of the component (PMC), the ratio of activator and catalyst is varied during the anionic polymerisation of ε-caprolactam, but the concentration of Fe3O4 nanoparticles is kept constant at 1 wt%. Differential Scanning Calorimetry (DSC), Fourier-transform infrared spectroscopy (FTIR), XRD (X-ray diffraction) and Thermogravimetric analysis (TGA) were used to find the required concentration of the activator and catalyst for optimum properties. It was observed that the sample with 30% N-acetyl caprolactam (NACL) (with 50% EtMgBr) among all of the samples was most suitable to Rapid Prototype the PMC dog-bone sample with the desired degree of crystallinity and required formability. Full article
(This article belongs to the Special Issue Feature Papers in Journal of Composites Science in 2022)
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17 pages, 889 KiB  
Article
The Formulation of the Quadratic Failure Criterion for Transversely Isotropic Materials: Mathematical and Logical Considerations
by Shuguang Li, Mingming Xu and Elena Sitnikova
J. Compos. Sci. 2022, 6(3), 82; https://doi.org/10.3390/jcs6030082 - 7 Mar 2022
Cited by 16 | Viewed by 3139
Abstract
The quadratic function of the original Tsai–Wu failure criterion for transversely isotropic materials is re-examined in this paper. According to analytic geometry, two of the troublesome coefficients associated with the interactive terms—one between in-plane direct stresses and one between transverse direct stresses—can be [...] Read more.
The quadratic function of the original Tsai–Wu failure criterion for transversely isotropic materials is re-examined in this paper. According to analytic geometry, two of the troublesome coefficients associated with the interactive terms—one between in-plane direct stresses and one between transverse direct stresses—can be determined based on mathematical and logical considerations. The analysis of the nature of the quadratic failure function in the context of analytic geometry enhances the consistency of the failure criterion based on it. It also reveals useful physical relationships as intrinsic properties of the quadratic failure function. Two clear statements can be drawn as the outcomes of the present investigation. Firstly, to maintain its basic consistency, a failure criterion based on a single quadratic failure function can only accommodate five independent strength properties, viz. the tensile and compressive strengths in the directions along fibres and transverse to fibres, and the in-plane shear strength. Secondly, amongst the three transverse strengths—tensile, compressive and shear—only two are independent. Full article
(This article belongs to the Special Issue Characterization and Modelling of Composites, Volume II)
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14 pages, 4384 KiB  
Article
The Direct Sandwich Composite Molding (D-SCM) Process: Sandwich Manufacturing and Characterization
by Felix Behnisch, Jonathan Brütsch, Henrik O. Werner and Frank Henning
J. Compos. Sci. 2022, 6(3), 81; https://doi.org/10.3390/jcs6030081 - 5 Mar 2022
Cited by 2 | Viewed by 3186
Abstract
Sandwich structures benefit from the geometrical stiffening effect due to their high cross-sectional area moment of inertia. Transferred to carbon fiber-reinforced plastic (CFRP) components, the needed amount of carbon fiber (CF) material can be reduced and with it the CO2 footprint. The [...] Read more.
Sandwich structures benefit from the geometrical stiffening effect due to their high cross-sectional area moment of inertia. Transferred to carbon fiber-reinforced plastic (CFRP) components, the needed amount of carbon fiber (CF) material can be reduced and with it the CO2 footprint. The combination of a light foam core with continuous fiber-reinforced face sheets is a suitable material combination for lightweight design. Traditionally, CFRP sandwich structures with a foam core are manufactured in a two-step process by combining a prefabricated foam core with fiber-reinforced face sheets. However, in addition to the reduction in the used CFRP material, manufacturing processes with a high efficiency are needed. The objective of this paper is the sandwich manufacturing and characterization by using the Direct Sandwich Composite Molding (D-SCM) process for the one-step production of CFRP sandwich structures. The D-SCM process utilizes the resulting foaming pressure during the reactive polyurethane (PUR) foam system expansion for the impregnation of the CF-reinforced face sheets. The results of this work show that the production of sandwich structures with the novel D-SCM process strategy is feasible in one single manufacturing step and achieves good impregnation qualities. The foam density and morphology significantly influence the core shear properties and thus the component behavior under a bending load. Full article
(This article belongs to the Special Issue Characterization and Modelling of Composites, Volume II)
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30 pages, 4529 KiB  
Article
Buckling Analysis and Optimization of Stiffened Variable Angle Tow Laminates with a Cutout Considering Manufacturing Constraints
by Wei Zhao and Rakesh K. Kapania
J. Compos. Sci. 2022, 6(3), 80; https://doi.org/10.3390/jcs6030080 - 4 Mar 2022
Cited by 13 | Viewed by 3010
Abstract
Variable angle tow laminates (VAT) and stiffeners are known to redistribute the in-plane load distribution and tailor the buckling mode shapes, respectively, for improving structural performance. To leverage the benefits of using VAT laminates in the practical applications, in the present paper, we [...] Read more.
Variable angle tow laminates (VAT) and stiffeners are known to redistribute the in-plane load distribution and tailor the buckling mode shapes, respectively, for improving structural performance. To leverage the benefits of using VAT laminates in the practical applications, in the present paper, we discuss buckling load maximization conducted for a stiffened VAT laminated plate with a central cutout considering VAT laminate manufacturing constraints. Three representative boundary conditions as seen in the aerospace structures are considered: in-plane axial displacement, in-plane pure shear, and in-plane pure bending displacements. Two common manufacturing constraints, the one on the automatic fiber placement (AFP) manufacturing head turning radius and the other on the tow gap/overlap, while fabricating VAT laminates are considered in the laminate design. These two manufacturing constraints are modeled by controlling the fiber path radius of curvature and tape parallelism in optimizing the fiber path orientations for the VAT laminates. Stiffener layout and fiber path angle for the VAT laminated plates are both considered in the buckling load maximization study. To avoid using a fine mesh in modeling the stiffened VAT laminates with a cutout when employing the finite element analysis during the optimization, the VAT laminated plate and the stiffeners are modeled independently. The displacement compatibility is enforced at the stiffener–plate interfaces to ensure that the stiffeners move with the plate. Particle swarm optimization is used as the optimization algorithm for the buckling load maximization study. Optimization results show that, without considering AFP manufacturing constraints, the VAT laminates can increase the buckling loads by 21.2% and 12.4%, respectively, comparing to the commonly used quasi-isotropic laminates and traditionally straight fiber path laminates for the structure under the in-plane axial displacement case, 19.7% and 12.5%, respectively, for the in-plane shear displacement case, and 62.1% and 26.6%, respectively, for the in-plane bending displacement case. The AFP manufacturing constraints are found to have different impacts on the buckling responses for the VAT laminates, which cause the maximum buckling load to be 9.3–10.1%, 3.0–3.2%, and 23.2–29.8% less than those obtained without considering AFP manufacturing constraints, respectively, for the present studied model under in-plane axial, shear, and bending displacements. Full article
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28 pages, 11476 KiB  
Article
Numerical Modelling on the Local Design of a Marine Bonded Composite Hose (MBCH) and Its Helix Reinforcement
by Chiemela Victor Amaechi, Cole Chesterton, Harrison Obed Butler, Zewen Gu and Agbomerie Charles Odijie
J. Compos. Sci. 2022, 6(3), 79; https://doi.org/10.3390/jcs6030079 - 3 Mar 2022
Cited by 11 | Viewed by 3801
Abstract
With the exploration of oil trending deeper, from shallow waters to deep waters, there is a corresponding increase in the need for more sustainable conduit materials for production purposes. Secondly, there is an increasing demand for more energy from fossil fuels that are [...] Read more.
With the exploration of oil trending deeper, from shallow waters to deep waters, there is a corresponding increase in the need for more sustainable conduit materials for production purposes. Secondly, there is an increasing demand for more energy from fossil fuels that are excavated with less expensive technologies. As such, short-service hoses are applied in the offshore industry. The industry has utilised composites to improve the material and solve different offshore issues. This study analyses a current problem facing the oil and gas industry at present regarding hose usage. This paper presents results from the local design and analyses of a marine bonded composite hose (MBCH), to present its result visualisations and nephographs. In this paper, the local design of a 1 m section of an MBCH was carried out in ANSYS under different loading conditions. Some design criteria were set, and other load conditions were used to simulate the model using the finite element model (FEM) approach. From this study, composites could be considered to improve conventional marine hoses. The findings of the study include the identification of linear wrinkling and damage sites on the helix reinforcement. An experimental investigation and proper content test are recommended for the bonded hose. Additionally, highly reinforced hose ends are recommended in the ends of the MBCH, as they had maximum stress and strain values. It is recommended that hose operations like reeling must be conducted under operational pressure and not design pressure, as the study shows that the design pressure could be high on the hose model. Full article
(This article belongs to the Special Issue Composite Carbon Fibers, Volume II)
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15 pages, 8065 KiB  
Article
Manufacturing of Biocomposites for Domestic Applications Using Bio-Based Filler Materials
by Shameem Akthar Shaik, Jens Schuster, Yousuf Pasha Shaik and Monis Kazmi
J. Compos. Sci. 2022, 6(3), 78; https://doi.org/10.3390/jcs6030078 - 2 Mar 2022
Cited by 11 | Viewed by 3933
Abstract
Filler materials are considered added value (volume) to composite materials. The addition of filler materials leads to altering the material characteristics. Nowadays, there has been a notable increase in bio-based materials in polymers and polymer composites. In this regard, agricultural wastes (low-cost renewable [...] Read more.
Filler materials are considered added value (volume) to composite materials. The addition of filler materials leads to altering the material characteristics. Nowadays, there has been a notable increase in bio-based materials in polymers and polymer composites. In this regard, agricultural wastes (low-cost renewable substrates) are used as filler content to prepare bioplastic composites, as they are available plenty in quantity and economical in price. Bioplastics composite samples are compounded by adding different amounts of eggshell powder and walnut shell powder in weight proportion to the plasticized PLA. The plasticization is realized with 5 wt.% of Epoxidized Soybean Oil. The prepared bioplastic granules are further processed by injection molding to dog bone-shaped samples subjected to different mechanical, thermal, and optical microscopy tests. Mechanical tests such as Tensile, Charpy Impact, and Flexural tests yielded decreased properties compared to virgin PLA. However, the properties of plasticized PLA–ES composite showed better results than plasticized PLA–WS composite. Full article
(This article belongs to the Special Issue Sustainable Biocomposites)
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12 pages, 9759 KiB  
Article
Experimental Investigation on Machine-Induced Damages during the Milling Test of Graphene/Carbon Incorporated Thermoset Polymer Nanocomposites
by Jogendra Kumar, Kumar Abhishek, Jinyang Xu and Rajesh Kumar Verma
J. Compos. Sci. 2022, 6(3), 77; https://doi.org/10.3390/jcs6030077 - 2 Mar 2022
Cited by 6 | Viewed by 2397
Abstract
The fiber laminate composites are extensively used in aerospace, aircraft, automotive components due to their high stiffness, corrosion, moisture resistance, low weight, and durability features. These fiber composites are modified with nanomaterials to acquire the desired manufacturing properties. The complex structure and anisotropic [...] Read more.
The fiber laminate composites are extensively used in aerospace, aircraft, automotive components due to their high stiffness, corrosion, moisture resistance, low weight, and durability features. These fiber composites are modified with nanomaterials to acquire the desired manufacturing properties. The complex structure and anisotropic features differ from metals and their alloys. Additionally, the machining principles of fiber laminates significantly differ from conventional engineering materials. The present work investigates the machining behavior and permeates the damage generated while milling of graphene-modified carbon-fiber reinforced polymer nanocomposites (G/C@FRNC). The surface damages and defects caused in the milling samples have been examined through the high-resolution spectroscopy test. The influence of machining constraints such as cutting speed (N), feed rate (F), depth of cut (D), and graphene oxide weight % (GO) has been investigated to achieve the desired milling performances viz. material removal rate (MRR), cutting force (Fc), surface roughness (Ra), and delamination factor (Fd). The outcomes indicated that the cutting parameters and graphene nanomaterial prominently affects the milling responses. The addition of graphene improves the machinability of proposed nanocomposites with lesser defects generated. However, its higher addition can lead to the phenomenon of agglomeration that can reduce the machining efficiency. The damages and delamination generated in the machined sample are low at a higher cutting speed. This work suggests a new system to control the damage and defects to enhance the laminate samples’ quality and productivity. Full article
(This article belongs to the Special Issue Manufacturing of Fibrous Composites for Engineering Applications)
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19 pages, 5304 KiB  
Review
Polymer/Graphene Nanocomposite Membranes: Status and Emerging Prospects
by Ayesha Kausar and Patrizia Bocchetta
J. Compos. Sci. 2022, 6(3), 76; https://doi.org/10.3390/jcs6030076 - 2 Mar 2022
Cited by 14 | Viewed by 3934
Abstract
Graphene is a unique nanocarbon nanomaterial, frequently explored with polymeric matrices for technical purposes. An indispensable application of polymer/graphene nanocomposites has been observed for membrane technology. This review highlights the design, properties, and promising features of the polymer/graphene nanomaterials and nanocomposite membranes for [...] Read more.
Graphene is a unique nanocarbon nanomaterial, frequently explored with polymeric matrices for technical purposes. An indispensable application of polymer/graphene nanocomposites has been observed for membrane technology. This review highlights the design, properties, and promising features of the polymer/graphene nanomaterials and nanocomposite membranes for the pervasion and purification of toxins, pollutants, microbials, and other desired contents. The morphology, pore size, pore structure, water flux, permeation, salt rejection, and other membrane properties are examined. Graphene oxide, an important modified form of graphene, is also utilized in nanocomposite membranes. Moreover, polymer/graphene nanofibers are employed to develop high-performance membranes for methodological purposes. The adaptability of polymer/graphene nanocomposites is observed for water management and purification technologies. Full article
(This article belongs to the Special Issue Feature Papers in Journal of Composites Science in 2022)
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15 pages, 5020 KiB  
Article
Influence of Line Processing Parameters on Properties of Carbon Fibre Epoxy Towpreg
by Murat Çelik, Thomas Noble, Frank Jorge, Rongqing Jian, Conchúr M. Ó Brádaigh and Colin Robert
J. Compos. Sci. 2022, 6(3), 75; https://doi.org/10.3390/jcs6030075 - 2 Mar 2022
Cited by 11 | Viewed by 3993
Abstract
This paper explores the performance of low-cost unidirectional carbon fibre towpregs with respect to line production speed and fibre volume fraction. Using an automated production line, towpregs were produced at different production speeds, resulting in modified fibre volume fractions. The towpregs were used [...] Read more.
This paper explores the performance of low-cost unidirectional carbon fibre towpregs with respect to line production speed and fibre volume fraction. Using an automated production line, towpregs were produced at different production speeds, resulting in modified fibre volume fractions. The towpregs were used to manufacture unidirectional composite plates, which were then tested to evaluate mechanical performance. The fibre straightness and interfacial void ratio of the composite plates were determined by statistical analysis of the samples’ optical micrographs. The results demonstrate that adjusting the line production speed enables targeted fibre volume fractions (FVF) to be reached, resulting in the composites having different mechanical performances (2039 MPa and 2186.7 MPa tensile strength, 1.26 and 1.21 GPa flexural strength for 59.8% and 64.4% FVF, respectively). It was shown that at lower production speeds and FVF, composites exhibit good consolidation and low porosity, which is highlighted by the better interlaminar shear strength performances (8.95% increase), indicating the limitations of manufacturing very high FVF composites. Furthermore, it was concluded that fibre straightness plays a key role in mechanical performance, as samples with a lesser degree of fibre straightness showed a divergence from theoretical tensile properties. Full article
(This article belongs to the Special Issue Carbon Fiber Composites, Volume II)
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18 pages, 5188 KiB  
Article
Performance of Two-Way Concrete Slabs Reinforced with Basalt and Carbon FRP Rebars
by Sukanta Kumer Shill, Estela O. Garcez, Riyadh Al-Ameri and Mahbube Subhani
J. Compos. Sci. 2022, 6(3), 74; https://doi.org/10.3390/jcs6030074 - 1 Mar 2022
Cited by 15 | Viewed by 4283
Abstract
Fibre-reinforced polymer (FRP) rebars are being increasingly used to reinforce concrete structures that require long-term resistance to a corrosive environment. This study presents structural performance of large scale two-way concrete slabs reinforced with FRP rebars, and their performances were compared against conventional steel [...] Read more.
Fibre-reinforced polymer (FRP) rebars are being increasingly used to reinforce concrete structures that require long-term resistance to a corrosive environment. This study presents structural performance of large scale two-way concrete slabs reinforced with FRP rebars, and their performances were compared against conventional steel reinforced concrete. Both carbon FRP (CFRP) and basalt FRP (BFRP) were considered as steel replacement. Experimental results showed that the CFRP- and BFRP-RC slabs had approximately 7% and 4% higher cracking moment capacities than the steel-RC slab, respectively. The BFRP-RC slabs experienced a gradual decrease in the load capacity beyond the peak load, whereas the CFRP-RC slabs underwent a sharp decrease in load capacity, similar to the steel-RC slab. The BFRP-RC slabs demonstrated 1.72 times higher ductility than CFRP-RC slabs. The steel-RC slab was found to be safe against punching shear but failed due to flexural bending moment. The FRP-RC slabs were adequately safe against bending moment but failed due to punching shear. At failure load, the steel rebars were found to be yielded; however, the FRP rebars were not ruptured. FRP-RC slabs experienced a higher number of cracks and higher deflection compared to the steel-RC slab. However, FRP-RC slabs exhibited elastic recovery while unloading. Elastic recovery was not observed in the steel-RC slab. Additionally, the analytical load carrying capacity was validated against experimental values to investigate the efficacy of the current available standards (ACI 318-14 and ACI 440.1R-15) to predict the capacity of a two-way slab reinforced with CFRP or BFRP. The experimental load capacity of the CFRP-RC slabs was found to be approximately 1.20 times higher than the theoretical ultimate load capacity. However, the experimental load capacity of the BFRP-RC slabs was 6% lower than their theoretical ultimate load capacity. Full article
(This article belongs to the Special Issue Carbon Fiber Composites, Volume II)
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16 pages, 4877 KiB  
Article
Mitigating Early Phase Separation of Aliphatic Random Ionomers by the Hydrophobic H-Bond Acceptor Addition
by David Julius, Chunliu Fang, Liang Hong and Jim Yang Lee
J. Compos. Sci. 2022, 6(3), 73; https://doi.org/10.3390/jcs6030073 - 25 Feb 2022
Viewed by 2382
Abstract
This study reports a new phenomenon whereby the ionic content of a random ionomer was increased by the introduction of a hydrophobic modifier. In the current study, the ionomer synthesized from the solution polymerization of the three vinyl monomers, which are polar hydrophobic [...] Read more.
This study reports a new phenomenon whereby the ionic content of a random ionomer was increased by the introduction of a hydrophobic modifier. In the current study, the ionomer synthesized from the solution polymerization of the three vinyl monomers, which are polar hydrophobic monomers acrylonitrile (AN), glycidyl methacrylate (GMA), and ionic monomer potassium 3-sulfopropyl methacrylate (SPM), encountered an early phase separation problem when the ionic content exceeded a certain threshold value. However, the addition of a strongly hydrophobic monomer, 2,2,3,3-tetrafluoropropyl methacrylate (TFPM), during the copolymerization is able to restrain this phase separation trend, consequently allowing 50% more of SPM units to be incorporated and uniformly distributed in the ionomer and achieving a random copolymer chain. The ionic clustering of the SPM units, which is the cause for the phase separation, was reduced as a result. The resulting random ionomer was demonstrated to be a superior proton conducting material over its ternary originator. This is due to the fact that TFPM possesses acidic protons, which brings about an association of TFPM with SPM and GMA via hydrogen bonding. This study could impact the synthesis of random ionomers by free radical polymerization since monitoring ionic content and improving ionic unit distribution in ionomers are issues encountered in several industries (e.g., the healthcare industry). Full article
(This article belongs to the Special Issue Polymer Composites: Fabrication and Applications)
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14 pages, 8053 KiB  
Article
Effect of Basalt Fibres on Thermal and Mechanical Properties of Recycled Multi-Material Packaging
by Claudia Sergi, Jacopo Tirillò, Teodoro Valente and Fabrizio Sarasini
J. Compos. Sci. 2022, 6(3), 72; https://doi.org/10.3390/jcs6030072 - 24 Feb 2022
Cited by 5 | Viewed by 2715
Abstract
The low-density polyethylene (LDPE)/aluminium mix obtained after the recovery of cellulose from multilayer aseptic packaging used in the food and beverage industry is generally destined for energy recovery. In this work we propose it as a matrix for value-added composite materials. A commercially [...] Read more.
The low-density polyethylene (LDPE)/aluminium mix obtained after the recovery of cellulose from multilayer aseptic packaging used in the food and beverage industry is generally destined for energy recovery. In this work we propose it as a matrix for value-added composite materials. A commercially available material (EcoAllene) obtained from multilayer packaging recycling was reinforced with short natural basalt fibres up to 30 wt.% by twin screw extrusion, aiming at improving the mechanical profile of such material and widening its applications. Thermal characterizations by thermogravimetric analysis and differential scanning calorimetry showed that the material is indeed a complex mixture of LDPE, HDPE, PP, and aluminium. Basalt fibres did not modify the melting and crystallization profile as well as the global degradation behaviour. Composites were then subjected to tensile, bending, Charpy impact tests and the fracture surfaces were investigated by scanning electron microscopy. Results highlighted a beneficial effect of basalt fibres to stiffness and strength in both loading conditions, with improvements by 107% and 162% for tensile and bending strength, respectively, which were linked also to a 45% enhancement of impact strength. This increased mechanical performance is promising for their use in automotive interiors and outdoor decking applications. Full article
(This article belongs to the Special Issue Feature Papers in Journal of Composites Science in 2022)
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16 pages, 7413 KiB  
Article
Mechanical Properties and Energy-Absorption Capability of a 3D-Printed TPMS Sandwich Lattice Model for Meta-Functional Composite Bridge Bearing Applications
by Pasakorn Sengsri, Hao Fu and Sakdirat Kaewunruen
J. Compos. Sci. 2022, 6(3), 71; https://doi.org/10.3390/jcs6030071 - 24 Feb 2022
Cited by 16 | Viewed by 4016
Abstract
This paper reports on a proposed novel 3D-printed sandwich lattice model using a triply periodic minimal surface (TPMS) structure for meta-functional composite bridge bearings (MFCBBs). It could be implemented in bridge systems, including buildings and railway bridges. A TMPS structure offers a high [...] Read more.
This paper reports on a proposed novel 3D-printed sandwich lattice model using a triply periodic minimal surface (TPMS) structure for meta-functional composite bridge bearings (MFCBBs). It could be implemented in bridge systems, including buildings and railway bridges. A TMPS structure offers a high performance to density ratio under different loading. Compared to typical elastomeric bridge bearings with any reinforcements, the use of 3D-printed TPMS sandwich lattices could potentially lead to a substantial reduction in both manufacturing cost and weight, but also to a significant increase in recyclability with their better mechanical properties (compressive, crushing, energy absorption, vibration, and sound attenuation). This paper shows predictions from a numerical study performed to examine the behaviour of a TPMS sandwich lattice model under two different loading conditions for bridge bearing applications. The validation of the modelling is compared with experimental results to ensure the possibility of designing and fabricating a 3D-printed TPMS sandwich lattice for practical use. In general, the compressive experimental and numerical load–displacement behaviour of the TPMS unit cell are in excellent agreement within the elastic limit region. Moreover, its failure mode for bridge bearing applications has been identified as an elastic–plastic and hysteretic failure behaviour under uniaxial compression and combined compression–shear loading, respectively. Full article
(This article belongs to the Special Issue 3D Printing Composites)
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13 pages, 2858 KiB  
Article
Natural Frequencies Calculation of Composite Annular Circular Plates with Variable Thickness Using the Spline Method
by Saira Javed
J. Compos. Sci. 2022, 6(3), 70; https://doi.org/10.3390/jcs6030070 - 24 Feb 2022
Cited by 1 | Viewed by 2292
Abstract
The present study adds to the knowledge of the free vibration of antisymmetric angle-ply annular circular plates with variable thickness for simply supported boundary conditions. The differential equations in terms of displacement and rotational functions are approximated using cubic spline approximation. A generalized [...] Read more.
The present study adds to the knowledge of the free vibration of antisymmetric angle-ply annular circular plates with variable thickness for simply supported boundary conditions. The differential equations in terms of displacement and rotational functions are approximated using cubic spline approximation. A generalized eigenvalue problem is obtained and solved numerically for an eigenfrequency parameter and an associated eigenvector of spline coefficients. The vibration of the annular circular plates is examined for circumferential node number, radii ratio, different thickness variations, number of layers, stacking sequences and lamination materials. Full article
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